Abrasives and Surface Conditioning Products

Image Part Number Description / PDF Quantity Rfq
61500139508

61500139508

3M

STAR 3" A VFN LS 25 PER PKG

75

61500007093

61500007093

3M

LIGHT DEBURRING DISC 8" A VFN

50

61500125598

61500125598

3M

LIGHT DEBURRING ROLL 3X30' A VFN

0

61500151966

61500151966

3M

HI STRNGTH DISC 6X1/2" A 1=1PC

0

61500125408

61500125408

3M

SE SURFACE DISC 6" A CRS

0

61500126455

61500126455

3M

LIGHT DEBURRING WHEEL 6" 8S FIN

4

61500193588

61500193588

3M

UNITIZD WHEEL EXL TS 1.5" 6A MED

0

11102

11102

3M

ROLOC DISC

0

84366

84366

3M

FLEXIBLE DIAMOND WHETSTONE 6220J

0

61500103520

61500103520

3M

SURFACE LS BELT 4X54" A MED

0

61500067329

61500067329

3M

SURFACE BELT 3/8X13" A VFN

0

61500170230

61500170230

3M

UNITIZED WHEEL CUT&POLISH 9A MED

0

15MIC 3M661X ROLL 8

15MIC 3M661X ROLL 8"X50'X3"

3M

LAPPING FILM DIAMOND 15U 50'X8"

0

3M 384F 120+ BELT 0.75

3M 384F 120+ BELT 0.75"X18"

3M

BELT ALUM OXIDE 120 18" X 0.75"

48

61500155090

61500155090

3M

UNITIZED WHEEL EXL 3" 2S FIN

0

61500145109

61500145109

3M

CLEAN&FINISH ROLL 10"X30' F SFN

0

3M 384F 80+ BELT 0.5

3M 384F 80+ BELT 0.5"X12"

3M

BELT ALUM OXIDE 80 12" X 0.5"

25

61500073020

61500073020

3M

SURFACE LS BELT 2X132" A VFN

0

45MIC 3M663X TP ROLL 4

45MIC 3M663X TP ROLL 4"X50'X3"

3M

LAPPING FILM DIAMOND 45U 50'X4"

0

61500064680

61500064680

3M

SURFACE BELT 6X132" A MED

0

Abrasives and Surface Conditioning Products

1. Overview

Abrasives and surface conditioning products are engineered materials designed to modify surface properties through cutting, grinding, polishing, or finishing. These products enable precise material removal and surface preparation in manufacturing, maintenance, and industrial processes. Their importance spans across quality control, product longevity, and process efficiency in sectors like aerospace, automotive, and electronics.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Coated AbrasivesGrains bonded to flexible backing (paper/cloth)Metal deburring, wood sanding
Bonded AbrasivesCeramic/organic binder-formed grinding wheelsTool sharpening, heavy stock removal
SuperabrasivesDiamond/CBN grains for extreme hardnessHard alloy machining, optical glass grinding
Nonwoven AbrasivesOpen-web structure for conformal finishingWeld blending, composite material polishing
Surface Conditioning PadsScotch-Brite-type media for cleaning/texturingPre-paint surface preparation

3. Structure and Composition

Typical products consist of: - Abrasive Grains: Al2O3, SiC, CBN, Diamond - Binders: Phenolic resins, vitrified bonds, electroplated nickel - Reinforcement: Fiber backing, mesh supports - Additives: Lubricants, anti-static agents, cooling agents

4. Key Technical Parameters

ParameterDescriptionImportance
Grain Size (Mesh)8-1200 grit rangeDetermines cut rate and finish quality
Hardness (Knoop)1500-8000 HKAffects material removal efficiency
Concentration25-200%Superabrasive quantity per volume
Bond StrengthGrade P-ZControls grain retention and wear
Operating Speed10-160 m/sSafety and performance criticality

5. Application Fields

  • Metalworking: CNC grinders, belt sanders
  • Aerospace: Turbine blade finishing systems
  • Automotive: Robotic weld cleaning stations
  • Electronics: Wafer polishing equipment
  • Construction: Concrete floor preparation machines

6. Leading Manufacturers and Products

ManufacturerKey ProductsSpecializations
3MTrizact, Scotch-BriteMicron-level precision finishing
Saint-GobainNorton Quantum wheelsHigh-efficiency grinding systems
MetalorCBN grinding toolsHard alloy machining
HermesFibre Discs 960 VCHeavy-duty metal removal

7. Selection Recommendations

Key factors: - Workpiece material hardness (e.g., use CBN for hardened steel) - Required surface roughness (Ra 0.05-10 m range) - Thermal sensitivity of base material - Machine tool specifications (RPM, power) Case Study: Automotive gear manufacturing selects electroplated CBN wheels (150 concentration, vitrified bond) for profile grinding, achieving 0.8 m Ra finish.

Industry Trends Analysis

Emerging directions include: - Nanostructured abrasive coatings (20-50nm grain size) - Environmentally-friendly binders (<50 ppm VOC) - Smart abrasive systems with IoT process monitoring - Hybrid products combining grinding/polishing functions - Additive manufacturing of custom abrasive geometries

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