Abrasives and Surface Conditioning Products

Image Part Number Description / PDF Quantity Rfq
281Q-2MIC

281Q-2MIC

3M

POLISHING FILM A/O 2U 11" X 8.5"

0

61500122363

61500122363

3M

CUT&POLISH UNITIZED WHEEL 7A MED

2

61500133519

61500133519

3M

SURFACE FB BELT 3X49" A VFN

0

61500000668

61500000668

3M

UNITIZED WHEEL A/O MED 3" DIA

19

61500013125

61500013125

3M

SURFACE DISC 3"XNH S SFN

0

61500120847

61500120847

3M

CLEAN & STRIP DISC 4X1/4" S XCS

25

30MIC 3M668X PSA DISC 5

30MIC 3M668X PSA DISC 5"

3M

LAPPING FILM DIAMOND 30U 5"

2

61500292455

61500292455

3M

LT GRIND&BLEND DISC 4-1/2" A CRS

0

61500088051

61500088051

3M

BELT ALUM OXIDE COARS 132.01"X3"

0

61500120391

61500120391

3M

SURFACE LS BELT 1X132" S VFN

0

61500155223

61500155223

3M

UNITIZED WHEEL EXL 1-1/2" 8A MED

0

61500121233

61500121233

3M

SURFACE DISC 4-1/2"XNH S SFN

100

61500157864

61500157864

3M

UNITIZED WHEEL EXL 4" 6S FIN

0

45095

45095

3M

ROLOC DISC PAD

23

61500085131

61500085131

3M

HI STRNGTH DISC 10X3/4" A VFN

0

61500133618

61500133618

3M

SURFACE FB BELT 8X96" A MED

0

3M ABR-947A-40-0.5X18(50)

3M ABR-947A-40-0.5X18(50)

3M

3M CUBITRON LL BELT 947A; 1/2 IN

0

61500126497

61500126497

3M

LIGHT DEBURRING WHEEL 8" 8S FIN

3

61500137023

61500137023

3M

EXL DEBURRING WHEEL 6" 8A MED

0

61500020427

61500020427

3M

SURFACE BELT 2X72" A VFN

10

Abrasives and Surface Conditioning Products

1. Overview

Abrasives and surface conditioning products are engineered materials designed to modify surface properties through cutting, grinding, polishing, or finishing. These products enable precise material removal and surface preparation in manufacturing, maintenance, and industrial processes. Their importance spans across quality control, product longevity, and process efficiency in sectors like aerospace, automotive, and electronics.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Coated AbrasivesGrains bonded to flexible backing (paper/cloth)Metal deburring, wood sanding
Bonded AbrasivesCeramic/organic binder-formed grinding wheelsTool sharpening, heavy stock removal
SuperabrasivesDiamond/CBN grains for extreme hardnessHard alloy machining, optical glass grinding
Nonwoven AbrasivesOpen-web structure for conformal finishingWeld blending, composite material polishing
Surface Conditioning PadsScotch-Brite-type media for cleaning/texturingPre-paint surface preparation

3. Structure and Composition

Typical products consist of: - Abrasive Grains: Al2O3, SiC, CBN, Diamond - Binders: Phenolic resins, vitrified bonds, electroplated nickel - Reinforcement: Fiber backing, mesh supports - Additives: Lubricants, anti-static agents, cooling agents

4. Key Technical Parameters

ParameterDescriptionImportance
Grain Size (Mesh)8-1200 grit rangeDetermines cut rate and finish quality
Hardness (Knoop)1500-8000 HKAffects material removal efficiency
Concentration25-200%Superabrasive quantity per volume
Bond StrengthGrade P-ZControls grain retention and wear
Operating Speed10-160 m/sSafety and performance criticality

5. Application Fields

  • Metalworking: CNC grinders, belt sanders
  • Aerospace: Turbine blade finishing systems
  • Automotive: Robotic weld cleaning stations
  • Electronics: Wafer polishing equipment
  • Construction: Concrete floor preparation machines

6. Leading Manufacturers and Products

ManufacturerKey ProductsSpecializations
3MTrizact, Scotch-BriteMicron-level precision finishing
Saint-GobainNorton Quantum wheelsHigh-efficiency grinding systems
MetalorCBN grinding toolsHard alloy machining
HermesFibre Discs 960 VCHeavy-duty metal removal

7. Selection Recommendations

Key factors: - Workpiece material hardness (e.g., use CBN for hardened steel) - Required surface roughness (Ra 0.05-10 m range) - Thermal sensitivity of base material - Machine tool specifications (RPM, power) Case Study: Automotive gear manufacturing selects electroplated CBN wheels (150 concentration, vitrified bond) for profile grinding, achieving 0.8 m Ra finish.

Industry Trends Analysis

Emerging directions include: - Nanostructured abrasive coatings (20-50nm grain size) - Environmentally-friendly binders (<50 ppm VOC) - Smart abrasive systems with IoT process monitoring - Hybrid products combining grinding/polishing functions - Additive manufacturing of custom abrasive geometries

RFQ BOM Call Skype Email
Top