Abrasives and Surface Conditioning Products

Image Part Number Description / PDF Quantity Rfq
61500138914

61500138914

3M

UNITIZED WHEEL EXL 6" 3S FIN

0

61500123429

61500123429

3M

COATING REMOVAL DISC 4-1/2"XNH S

40

61500026259

61500026259

3M

HI STRNGTH DISC 3X1/4" A VFN

0

61500136900

61500136900

3M

SURFACE FB BELT 6X158" A MED

0

3M 784F 36+ BELT 0.5

3M 784F 36+ BELT 0.5"X18"

3M

BELT CERA A/O COARSE 36 18"X0.5"

24

61500081965

61500081965

3M

UNITIZED WHEEL SST 10" 3A FIN

0

61500031044

61500031044

3M

SURFACE BELT 3X90" A MED

0

61500050689

61500050689

3M

SURFACE DISC 48"XNH A VFN

0

61500141769

61500141769

3M

SE SURFACE CONDITION DISC TR 2"

100

61500125234

61500125234

3M

SE SURFACE BELT 3X10-11/16"A CRS

0

61500122462

61500122462

3M

CUT&POLISH UNITIZED WHEEL 7A MED

10

61500160447

61500160447

3M

SURFACE BELT 3X7-1/4" A MED

0

61771555010

61771555010

3M

FLAP BRUSH FINISHING 5A MED

2

61500156163

61500156163

3M

HI STRNGTH DISC 4X1/8" A VFN

0

61500119815

61500119815

3M

CUT&POLISH UNITIZED WHEEL 7A MED

50

3M 217EA A6 BELT 3

3M 217EA A6 BELT 3"X132"

3M

BELT ALUM OXIDE P2000 132" X 3"

10

61500057726

61500057726

3M

EXL UNITIZED WHEEL 6" 2S FIN

6

3M 384F 80+ BELT 3

3M 384F 80+ BELT 3"X132"

3M

BELT ALUMINUM OXIDE 80 132" X 3"

8

61500122777

61500122777

3M

CUT&POLISH UNITIZED WHEEL 5A FIN

2

61500124989

61500124989

3M

CPM WHEEL 8X1X3" 7A MED

0

Abrasives and Surface Conditioning Products

1. Overview

Abrasives and surface conditioning products are engineered materials designed to modify surface properties through cutting, grinding, polishing, or finishing. These products enable precise material removal and surface preparation in manufacturing, maintenance, and industrial processes. Their importance spans across quality control, product longevity, and process efficiency in sectors like aerospace, automotive, and electronics.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Coated AbrasivesGrains bonded to flexible backing (paper/cloth)Metal deburring, wood sanding
Bonded AbrasivesCeramic/organic binder-formed grinding wheelsTool sharpening, heavy stock removal
SuperabrasivesDiamond/CBN grains for extreme hardnessHard alloy machining, optical glass grinding
Nonwoven AbrasivesOpen-web structure for conformal finishingWeld blending, composite material polishing
Surface Conditioning PadsScotch-Brite-type media for cleaning/texturingPre-paint surface preparation

3. Structure and Composition

Typical products consist of: - Abrasive Grains: Al2O3, SiC, CBN, Diamond - Binders: Phenolic resins, vitrified bonds, electroplated nickel - Reinforcement: Fiber backing, mesh supports - Additives: Lubricants, anti-static agents, cooling agents

4. Key Technical Parameters

ParameterDescriptionImportance
Grain Size (Mesh)8-1200 grit rangeDetermines cut rate and finish quality
Hardness (Knoop)1500-8000 HKAffects material removal efficiency
Concentration25-200%Superabrasive quantity per volume
Bond StrengthGrade P-ZControls grain retention and wear
Operating Speed10-160 m/sSafety and performance criticality

5. Application Fields

  • Metalworking: CNC grinders, belt sanders
  • Aerospace: Turbine blade finishing systems
  • Automotive: Robotic weld cleaning stations
  • Electronics: Wafer polishing equipment
  • Construction: Concrete floor preparation machines

6. Leading Manufacturers and Products

ManufacturerKey ProductsSpecializations
3MTrizact, Scotch-BriteMicron-level precision finishing
Saint-GobainNorton Quantum wheelsHigh-efficiency grinding systems
MetalorCBN grinding toolsHard alloy machining
HermesFibre Discs 960 VCHeavy-duty metal removal

7. Selection Recommendations

Key factors: - Workpiece material hardness (e.g., use CBN for hardened steel) - Required surface roughness (Ra 0.05-10 m range) - Thermal sensitivity of base material - Machine tool specifications (RPM, power) Case Study: Automotive gear manufacturing selects electroplated CBN wheels (150 concentration, vitrified bond) for profile grinding, achieving 0.8 m Ra finish.

Industry Trends Analysis

Emerging directions include: - Nanostructured abrasive coatings (20-50nm grain size) - Environmentally-friendly binders (<50 ppm VOC) - Smart abrasive systems with IoT process monitoring - Hybrid products combining grinding/polishing functions - Additive manufacturing of custom abrasive geometries

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