Abrasives and Surface Conditioning Products

Image Part Number Description / PDF Quantity Rfq
61500040060

61500040060

3M

UNITIZED WHEEL CUT&POLISH 7S MED

0

15MIC 3M661X DLF 3MIL 4.5 IN

15MIC 3M661X DLF 3MIL 4.5 IN

3M

LAPPING FILM DIAMOND 4.5"X 4.5"

0

61500027315

61500027315

3M

CUT&POLISH WHEEL 14X4X8" 7A MED

0

61500164860

61500164860

3M

SURFACE BELT 3X79" A MED

6

28584

28584

3M

FINESSE-IT ROLOC SANDING PAD

100

61500157161

61500157161

3M

CLEAN & FINISH DISC 6" A VFN

0

61500108057

61500108057

3M

SURFACE LS BELT 6X132" A CRS

0

61500181468

61500181468

3M

EX2 DEBURRING WHEEL 7" 8S FIN

0

3M 384F 60+ BELT 2

3M 384F 60+ BELT 2"X132"

3M

BELT ALUMINUM OXIDE 60 132" X 2"

10

61500108297

61500108297

3M

ABRASIVE ROLL A/O MED 30'X1.5"

0

61500137007

61500137007

3M

EX2 DEBURRING WHEEL 10" 9S FIN

2

61500051562

61500051562

3M

MULTI-FINISHING WHEEL 4" 2S MED

0

61500083961

61500083961

3M

TS HIGH STRENGTH DISC 2" A VFN

0

61500187796

61500187796

3M

BRISTLE DISC BRUSH 6" W/ADAPTER

0

61500079548

61500079548

3M

EXL UNITIZED WHEEL 1X1" 2A MED

100

61500034121

61500034121

3M

SURFACE BELT 3X10-11/16" A CRS

20

61500292299

61500292299

3M

CONVOLUTE WHEEL DEBURR 6" FIN

3

3MIC 3M261X SHEET 8.5X11

3MIC 3M261X SHEET 8.5X11"

3M

LAPPING FILM A/O 3U 11" X 8.5"

9

61500084233

61500084233

3M

SURFACE LS BELT 1-1/2X60" A MED

0

61500041456

61500041456

3M

HI STRNGTH DISC 6X5/8" A MED

0

Abrasives and Surface Conditioning Products

1. Overview

Abrasives and surface conditioning products are engineered materials designed to modify surface properties through cutting, grinding, polishing, or finishing. These products enable precise material removal and surface preparation in manufacturing, maintenance, and industrial processes. Their importance spans across quality control, product longevity, and process efficiency in sectors like aerospace, automotive, and electronics.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Coated AbrasivesGrains bonded to flexible backing (paper/cloth)Metal deburring, wood sanding
Bonded AbrasivesCeramic/organic binder-formed grinding wheelsTool sharpening, heavy stock removal
SuperabrasivesDiamond/CBN grains for extreme hardnessHard alloy machining, optical glass grinding
Nonwoven AbrasivesOpen-web structure for conformal finishingWeld blending, composite material polishing
Surface Conditioning PadsScotch-Brite-type media for cleaning/texturingPre-paint surface preparation

3. Structure and Composition

Typical products consist of: - Abrasive Grains: Al2O3, SiC, CBN, Diamond - Binders: Phenolic resins, vitrified bonds, electroplated nickel - Reinforcement: Fiber backing, mesh supports - Additives: Lubricants, anti-static agents, cooling agents

4. Key Technical Parameters

ParameterDescriptionImportance
Grain Size (Mesh)8-1200 grit rangeDetermines cut rate and finish quality
Hardness (Knoop)1500-8000 HKAffects material removal efficiency
Concentration25-200%Superabrasive quantity per volume
Bond StrengthGrade P-ZControls grain retention and wear
Operating Speed10-160 m/sSafety and performance criticality

5. Application Fields

  • Metalworking: CNC grinders, belt sanders
  • Aerospace: Turbine blade finishing systems
  • Automotive: Robotic weld cleaning stations
  • Electronics: Wafer polishing equipment
  • Construction: Concrete floor preparation machines

6. Leading Manufacturers and Products

ManufacturerKey ProductsSpecializations
3MTrizact, Scotch-BriteMicron-level precision finishing
Saint-GobainNorton Quantum wheelsHigh-efficiency grinding systems
MetalorCBN grinding toolsHard alloy machining
HermesFibre Discs 960 VCHeavy-duty metal removal

7. Selection Recommendations

Key factors: - Workpiece material hardness (e.g., use CBN for hardened steel) - Required surface roughness (Ra 0.05-10 m range) - Thermal sensitivity of base material - Machine tool specifications (RPM, power) Case Study: Automotive gear manufacturing selects electroplated CBN wheels (150 concentration, vitrified bond) for profile grinding, achieving 0.8 m Ra finish.

Industry Trends Analysis

Emerging directions include: - Nanostructured abrasive coatings (20-50nm grain size) - Environmentally-friendly binders (<50 ppm VOC) - Smart abrasive systems with IoT process monitoring - Hybrid products combining grinding/polishing functions - Additive manufacturing of custom abrasive geometries

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