Abrasives and Surface Conditioning Products

Image Part Number Description / PDF Quantity Rfq
61500190543

61500190543

3M

RADIAL BRISTLE DISC REPLACE T-S

2

61500189586

61500189586

3M

CLEAN & FINISH ROLL 8"X30' A VFN

0

61500295862

61500295862

3M

DURABLE FLEX BELT A MED

10

61500064557

61500064557

3M

BELT ALUM OXIDE SUP FINE 132"X1"

0

61500099736

61500099736

3M

EX2 DEBURRING WHEEL 8" 8S FIN

0

61500189768

61500189768

3M

CLEAN & FINISH DISC S ULF

0

61500132198

61500132198

3M

BRISTLE DISC 3X5/8 TAPERED 50

28

61500193075

61500193075

3M

SL SURFACE CONDITION DISC TR 2"

0

61500137700

61500137700

3M

HI STRNGTH DISC 6X1/2" A VFN

144

30MIC 3M661X SHEET 9X11

30MIC 3M661X SHEET 9X11"

3M

LAPPING FILM DIAMOND 30U 11"X9"

0

61500145604

61500145604

3M

SURFACE FB BELT 6X300" A VFN

0

61500160843

61500160843

3M

SURFACE DISC 3-1/2"XNH A VFN

0

3M 302D P220 BELT 3

3M 302D P220 BELT 3"X132"

3M

BELT ALUM OXIDE P220 132" X 3"

10

61500152188

61500152188

3M

SURFC DISC 4-1/2"XNH A VFN 1=1PC

60

61500060266

61500060266

3M

EXL UNITIZED WHEEL 2" 2S FIN

60

61500298791

61500298791

3M

UNITIZED MOUNTED POINT B52X1/8"

47

61500167749

61500167749

3M

SURFACE LS BELT 3X18-7/8" A VFN

0

12MIC 3M261X SHEET 8.5X11

12MIC 3M261X SHEET 8.5X11"

3M

LAPPING FILM A/O 12U 11" X 8.5"

220

61500292653

61500292653

3M

LT GRIND & BLEND DISC 7" A CRS

25

61500158060

61500158060

3M

CUT & POLISH WHEEL 8" 5A FIN

0

Abrasives and Surface Conditioning Products

1. Overview

Abrasives and surface conditioning products are engineered materials designed to modify surface properties through cutting, grinding, polishing, or finishing. These products enable precise material removal and surface preparation in manufacturing, maintenance, and industrial processes. Their importance spans across quality control, product longevity, and process efficiency in sectors like aerospace, automotive, and electronics.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Coated AbrasivesGrains bonded to flexible backing (paper/cloth)Metal deburring, wood sanding
Bonded AbrasivesCeramic/organic binder-formed grinding wheelsTool sharpening, heavy stock removal
SuperabrasivesDiamond/CBN grains for extreme hardnessHard alloy machining, optical glass grinding
Nonwoven AbrasivesOpen-web structure for conformal finishingWeld blending, composite material polishing
Surface Conditioning PadsScotch-Brite-type media for cleaning/texturingPre-paint surface preparation

3. Structure and Composition

Typical products consist of: - Abrasive Grains: Al2O3, SiC, CBN, Diamond - Binders: Phenolic resins, vitrified bonds, electroplated nickel - Reinforcement: Fiber backing, mesh supports - Additives: Lubricants, anti-static agents, cooling agents

4. Key Technical Parameters

ParameterDescriptionImportance
Grain Size (Mesh)8-1200 grit rangeDetermines cut rate and finish quality
Hardness (Knoop)1500-8000 HKAffects material removal efficiency
Concentration25-200%Superabrasive quantity per volume
Bond StrengthGrade P-ZControls grain retention and wear
Operating Speed10-160 m/sSafety and performance criticality

5. Application Fields

  • Metalworking: CNC grinders, belt sanders
  • Aerospace: Turbine blade finishing systems
  • Automotive: Robotic weld cleaning stations
  • Electronics: Wafer polishing equipment
  • Construction: Concrete floor preparation machines

6. Leading Manufacturers and Products

ManufacturerKey ProductsSpecializations
3MTrizact, Scotch-BriteMicron-level precision finishing
Saint-GobainNorton Quantum wheelsHigh-efficiency grinding systems
MetalorCBN grinding toolsHard alloy machining
HermesFibre Discs 960 VCHeavy-duty metal removal

7. Selection Recommendations

Key factors: - Workpiece material hardness (e.g., use CBN for hardened steel) - Required surface roughness (Ra 0.05-10 m range) - Thermal sensitivity of base material - Machine tool specifications (RPM, power) Case Study: Automotive gear manufacturing selects electroplated CBN wheels (150 concentration, vitrified bond) for profile grinding, achieving 0.8 m Ra finish.

Industry Trends Analysis

Emerging directions include: - Nanostructured abrasive coatings (20-50nm grain size) - Environmentally-friendly binders (<50 ppm VOC) - Smart abrasive systems with IoT process monitoring - Hybrid products combining grinding/polishing functions - Additive manufacturing of custom abrasive geometries

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