Test Clips - Alligator, Crocodile, Heavy Duty

Image Part Number Description / PDF Quantity Rfq
72-098

72-098

NTE Electronics, Inc.

ALLIGATOR CLIP STEEL

395

72-189-2

72-189-2

NTE Electronics, Inc.

ALLIGATOR CLIP 10A W/RED INSUL H

11544

72-118

72-118

NTE Electronics, Inc.

SOLID COPPER AUTO CLIP

5932

72-186

72-186

NTE Electronics, Inc.

ALLIGATOR CLIP STEEL 5A

1914

72-159-KIT3

72-159-KIT3

NTE Electronics, Inc.

CLIP + INSULATOR KIT

0

72-058-KIT

72-058-KIT

NTE Electronics, Inc.

1PC 72-057 + 1PC 72-058

79

72-144-KIT

72-144-KIT

NTE Electronics, Inc.

2PCS 72-144/1PC 72-146-0

168

72-096-KIT

72-096-KIT

NTE Electronics, Inc.

TELECOM CLIP PVC 2PC

0

72-151

72-151

NTE Electronics, Inc.

ALLIGATOR CLIP COPPER

2400

72-129-KIT

72-129-KIT

NTE Electronics, Inc.

4PCS 72-129/2PCS 72-131-0

32

72-120-KIT2

72-120-KIT2

NTE Electronics, Inc.

CLIP + INSULATOR KIT

0

72-121-KIT2

72-121-KIT2

NTE Electronics, Inc.

CLIP + INSULATOR KIT

1

72-181

72-181

NTE Electronics, Inc.

ALLIGATOR CLIP PHONE TIP

720

72-133

72-133

NTE Electronics, Inc.

PLIER TYPE CLIP STEEL

796

72-113-KIT1

72-113-KIT1

NTE Electronics, Inc.

CLIP + INSULATOR KIT

6

72-114-KIT2

72-114-KIT2

NTE Electronics, Inc.

CLIP + INSULATOR KIT

0

72-141-KIT

72-141-KIT

NTE Electronics, Inc.

PLIER CLIP COP NON-INSUL 75A 2PC

0

72-155-KIT

72-155-KIT

NTE Electronics, Inc.

4PCS 72-155/2PC 72-157-0

2

72-163-KIT

72-163-KIT

NTE Electronics, Inc.

4PCS 72-163/2PC 72-165-0

0

72-121

72-121

NTE Electronics, Inc.

SOLID COPPER CLIP

1128

Test Clips - Alligator, Crocodile, Heavy Duty

1. Overview

Alligator, Crocodile, and Heavy Duty test clips are specialized electrical connectors used for temporary connections in testing and measurement applications. These clips enable secure attachment to conductors, components, or devices under test (DUTs) while ensuring electrical continuity and safety. Their importance spans across electronics manufacturing, automotive diagnostics, power systems, and research laboratories, where reliable signal transmission and high-current capacity are critical.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Alligator ClipsLightweight, spring-loaded jaws with serrated edges for low-current (up to 1A) connectionsPCB testing, battery terminal connections, signal tracing
Crocodile ClipsMedium-duty design with wider jaws (2-10A capacity) and insulation sleevesAutomotive wiring diagnostics, power supply testing, electrochemistry
Heavy Duty ClipsHigh-current (10-100A) rated with reinforced jaws and heat-resistant materialsIndustrial motor testing, battery bank analysis, high-power electronics

3. Structure and Components

Typical construction includes: - **Jaw Assembly**: Made from phosphor bronze or beryllium copper with nickel/platinum plating - **Spring Mechanism**: Stainless steel springs for consistent clamping force - **Insulation Housing**: Thermoplastic elastomer (TPE) or polyvinyl chloride (PVC) sleeves - **Termination**: 4mm banana plug, BNC connector, or solder terminal options - **Contact Points**: Replaceable tungsten carbide tips for high-wear applications

4. Key Technical Specifications

ParameterTypical RangeImportance
Current Rating0.5A - 100ADetermines power handling capability
Voltage Rating30V - 1000VEnsures dielectric strength and safety
Wire Size CompatibilityAWG 10-28Affects connection reliability
Contact Resistance<5m Minimizes measurement errors
Operating Temperature-20 C to +125 CDefines environmental suitability

5. Application Fields

Key industries include: - **Electronics Manufacturing**: SMT reflow oven calibration, component testing - **Automotive**: ECU diagnostics, starter motor analysis, battery pack validation - **Energy Systems**: Solar inverter testing, wind turbine controller verification - **Research Labs**: Material resistance testing, prototype validation - **Aerospace**: Avionics harness continuity checks, fuel cell characterization

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Keysight TechnologiesN285xA High-Current Clips150A rating with thermal protection
Fluke CorporationT80 Series Test LeadsCat IV 600V safety rating
TE ConnectivityMicroCrocodile Clips0.1A precision for medical device testing
Pomona Electronics6520A Heavy Duty ClipsCorrosion-resistant marine-grade plating

7. Selection Guidelines

Key consideration factors: - Match current/voltage ratings to application requirements - Verify jaw opening size for DUT geometry compatibility - Choose appropriate insulation level for working voltage - Consider tip material for contact resistance stability - Evaluate environmental requirements (temperature, humidity) - Prioritize safety certifications (IEC 61010, UL 61010)

Example: For 12V automotive battery testing, select Crocodile clips with minimum 10A rating, 20mm jaw opening, and PVC insulation.

8. Industry Trends

Current development directions include: - Integration with smart test systems via IoT connectivity - Adoption of carbon fiber reinforced polymer (CFRP) materials for weight reduction - Enhanced EMI shielding for high-frequency measurement applications - Standardization of color-coded insulation for improved safety - Development of self-cleaning contact surfaces using nanocoatings

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