Test Clips - Alligator, Crocodile, Heavy Duty

Image Part Number Description / PDF Quantity Rfq
72-159-KIT1

72-159-KIT1

NTE Electronics, Inc.

CLIP + INSULATOR KIT

1

72-139-KIT

72-139-KIT

NTE Electronics, Inc.

PLIER CLIP STL NON-INSUL 50A 2PC

0

72-113-KIT2

72-113-KIT2

NTE Electronics, Inc.

CLIP + INSULATOR KIT

4

BU-124

BU-124

Mueller Electric Co.

CLAMP CLIP STEEL NON-INSUL 150A

19867

72-057

72-057

NTE Electronics, Inc.

LARGE CROCODILE CLIP 1KV

92

BC27AC

BC27AC

TPI (Test Products International)

HD CLIP COPPER NON-INSULATED 40A

500

CT3251-4

CT3251-4

Cal Test Electronics

GATOR CLIP STEEL INSULATED 36A

5

5037

5037

Keystone Electronics Corp.

GATOR CLIP STEEL INSULATED

2551700

6567

6567

Pomona Electronics

GATOR CLIP STEEL NON-INSULATED

467

BU-34

BU-34

Mueller Electric Co.

GATOR CLIP STEEL NON-INSUL 5A

289373100

72-188-9

72-188-9

NTE Electronics, Inc.

ALLIGATOR CLIP INS 10A WT

2348

JP-8099

JP-8099

Mueller Electric Co.

TELECOM CLIP SILVER NON-INSUL

125

A084

A084

TPI (Test Products International)

CROC CLIP INSULATED 500MA

0

CT4410

CT4410

Cal Test Electronics

LG ALLIGATOR CLIP, 4MM SHTH J, C

2

72-185-0

72-185-0

NTE Electronics, Inc.

ALLIGATOR CLIP STEEL W/BLK INSUL

2165

A068

A068

TPI (Test Products International)

CROC CLIP INSULATED 10A

42250

BU-25C

BU-25C

Mueller Electric Co.

HD CLIP COPPER NON-INSULATED 75A

138138783

72-148

72-148

NTE Electronics, Inc.

ALLIGATOR CLIP STEEL

0

8016 R/B

8016 R/B

E-Z-Hook

GATOR CLIP STEEL INSULATED

151

A067B

A067B

TPI (Test Products International)

GATOR CLIP INSULATED 10A

0

Test Clips - Alligator, Crocodile, Heavy Duty

1. Overview

Alligator, Crocodile, and Heavy Duty test clips are specialized electrical connectors used for temporary connections in testing and measurement applications. These clips enable secure attachment to conductors, components, or devices under test (DUTs) while ensuring electrical continuity and safety. Their importance spans across electronics manufacturing, automotive diagnostics, power systems, and research laboratories, where reliable signal transmission and high-current capacity are critical.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Alligator ClipsLightweight, spring-loaded jaws with serrated edges for low-current (up to 1A) connectionsPCB testing, battery terminal connections, signal tracing
Crocodile ClipsMedium-duty design with wider jaws (2-10A capacity) and insulation sleevesAutomotive wiring diagnostics, power supply testing, electrochemistry
Heavy Duty ClipsHigh-current (10-100A) rated with reinforced jaws and heat-resistant materialsIndustrial motor testing, battery bank analysis, high-power electronics

3. Structure and Components

Typical construction includes: - **Jaw Assembly**: Made from phosphor bronze or beryllium copper with nickel/platinum plating - **Spring Mechanism**: Stainless steel springs for consistent clamping force - **Insulation Housing**: Thermoplastic elastomer (TPE) or polyvinyl chloride (PVC) sleeves - **Termination**: 4mm banana plug, BNC connector, or solder terminal options - **Contact Points**: Replaceable tungsten carbide tips for high-wear applications

4. Key Technical Specifications

ParameterTypical RangeImportance
Current Rating0.5A - 100ADetermines power handling capability
Voltage Rating30V - 1000VEnsures dielectric strength and safety
Wire Size CompatibilityAWG 10-28Affects connection reliability
Contact Resistance<5m Minimizes measurement errors
Operating Temperature-20 C to +125 CDefines environmental suitability

5. Application Fields

Key industries include: - **Electronics Manufacturing**: SMT reflow oven calibration, component testing - **Automotive**: ECU diagnostics, starter motor analysis, battery pack validation - **Energy Systems**: Solar inverter testing, wind turbine controller verification - **Research Labs**: Material resistance testing, prototype validation - **Aerospace**: Avionics harness continuity checks, fuel cell characterization

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Keysight TechnologiesN285xA High-Current Clips150A rating with thermal protection
Fluke CorporationT80 Series Test LeadsCat IV 600V safety rating
TE ConnectivityMicroCrocodile Clips0.1A precision for medical device testing
Pomona Electronics6520A Heavy Duty ClipsCorrosion-resistant marine-grade plating

7. Selection Guidelines

Key consideration factors: - Match current/voltage ratings to application requirements - Verify jaw opening size for DUT geometry compatibility - Choose appropriate insulation level for working voltage - Consider tip material for contact resistance stability - Evaluate environmental requirements (temperature, humidity) - Prioritize safety certifications (IEC 61010, UL 61010)

Example: For 12V automotive battery testing, select Crocodile clips with minimum 10A rating, 20mm jaw opening, and PVC insulation.

8. Industry Trends

Current development directions include: - Integration with smart test systems via IoT connectivity - Adoption of carbon fiber reinforced polymer (CFRP) materials for weight reduction - Enhanced EMI shielding for high-frequency measurement applications - Standardization of color-coded insulation for improved safety - Development of self-cleaning contact surfaces using nanocoatings

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