Toggle Switches

Image Part Number Description / PDF Quantity Rfq
54-624

54-624

NTE Electronics, Inc.

SW-TOGGLE SPDT 20A

101

104TL2-12A

104TL2-12A

Honeywell Sensing and Productivity Solutions

SWITCH TOGGLE 4PDT 7.5A 115V

0

7401SD9AV2BE

7401SD9AV2BE

C&K

SWITCH TOGGLE 4PDT 0.4VA 20V

0

TA1-1F-DC-1

TA1-1F-DC-1

Switch Components

SP ON-OFF-ON TABS M12X.75 DC

970

M2013S2D3W01

M2013S2D3W01

NKK Switches

SWITCH TOGGLE SPDT 6A 125V

0

TB1-2G-DC-1

TB1-2G-DC-1

Switch Components

DPDT (ON)-OFF-(ON) TABS 15/32

277

7101SYZGI

7101SYZGI

C&K

SWITCH TOGGLE SPDT 5A 120V

0

8A2041-Z

8A2041-Z

Nidec Copal Electronics

SWITCH TOGGLE DPDT 6A 125V

0

200USP1T1A1M7RE

200USP1T1A1M7RE

E-Switch

SWITCH TOGGLE SPDT 0.4VA 20V

6713

IL251-73

IL251-73

Carling Technologies

SWITCH TOGGLE 4PDT 15A 125V

1

7401P1Y3ZQE2

7401P1Y3ZQE2

C&K

SWITCH TOGGLE 4PDT 5A 120V

0

S308/328

S308/328

NKK Switches

SWITCH TOGGLE SPDT 15A 125V

0

M2012LL1W01-C

M2012LL1W01-C

NKK Switches

SWITCH TOGGLE SPDT 6A 125V

180

12017X

12017X

Switchcraft / Conxall

SWITCH TOGGLE 3POS R/A 1B/1B

0

54-745-R

54-745-R

NTE Electronics, Inc.

SWITCH TOGGLE SPST 6A

383

M2022S3S1W01

M2022S3S1W01

NKK Switches

SWITCH TOGGLE DPDT 6A 125V

7824

200MSP4T1B1M2REH

200MSP4T1B1M2REH

E-Switch

SWITCH TOGGLE SPDT 0.4VA 20V

37

7401K19V2BE

7401K19V2BE

C&K

SWITCH TOGGLE 4PDT 0.4VA 20V

0

S41T

S41T

NKK Switches

SWITCH TOGGLE 4PST 20A 125V

5827

S823D

S823D

NKK Switches

SWITCH TOGGLE DPDT 30A 30V

64

Toggle Switches

1. Overview

Toggle switches are manually operated electrical components used to open or close circuits by mechanical movement. They serve as fundamental interface elements in electronic systems, enabling users to control power flow or signal transmission. These switches remain critical in modern technology due to their reliability, simplicity, and cost-effectiveness across industrial, commercial, and consumer applications.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Lever Toggle SwitchSingle or multi-position operation with lever actuatorPower control in audio equipment
Slide Toggle SwitchLinear sliding motion for circuit controlMode selection in portable electronics
Sealed Toggle SwitchIP67+ waterproof and dustproof designMarine control panels
Illuminated Toggle SwitchIntegrated LED for visual status indicationAircraft instrument panels

3. Structure and Components

Typical toggle switches consist of: - Actuator: Lever, rocker, or slide mechanism (thermoplastic/nylon) - Contact System: Silver-plated copper alloy contacts for low resistance - Insulation Housing: Flame-retardant polymer (UL94 V-0 rated) - Mounting Hardware: Threaded bushing with lock nut (brass/steel) - Terminal System: Quick-connect or PCB-mount terminals

4. Key Technical Specifications

ParameterTypical RangeImportance
Rated Current0.1-20ADetermines maximum load capacity
Operating Voltage12-600VAC/DCDefines electrical system compatibility
Electrical Life50,000-200,000 cyclesIndicates long-term reliability
Contact Resistance5-50m Impacts power efficiency
IP RatingIP20-IP68Determines environmental protection

5. Application Fields

  • Consumer Electronics: Smart home devices, gaming consoles
  • Industrial Equipment: CNC machine control panels
  • Medical Devices: Emergency stop switches in diagnostic equipment
  • Transportation: Automotive HVAC control systems
  • Telecommunications: Network router power switches

6. Leading Manufacturers and Products

ManufacturerProduct SeriesKey Features
C&K ComponentsPTS524 SeriesSubminiature slide switch (IP67)
EatonHK SeriesHeavy-duty toggle switch (15A/125V)
OmronTL-S SeriesSpace-saving rocker switch
TE ConnectivityET SeriesHigh-vibration resistance design
HoneywellMFS SeriesHermetically sealed toggle switch

7. Selection Guidelines

  1. Verify current/voltage ratings against application requirements
  2. Assess environmental conditions (temperature, humidity, vibration)
  3. Evaluate required actuation force and travel distance
  4. Consider panel cutout dimensions for installation
  5. Check for industry certifications (UL/CSA/IEC)

8. Industry Trends Analysis

Key trends shaping toggle switch development include: - Miniaturization for portable electronics (down to 6mm form factor) - Integration with smart systems (IoT-enabled switches) - Enhanced reliability through nanocoating technologies - Increased adoption of RoHS-compliant materials - Growth in customized actuator designs for human-machine interfaces

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