Keylock Switches

Image	Part Number	Description / PDF	Quantity	Rfq
	0625000291 Woodhead - Molex	KEY SWITCH	0
	71L36-01-1-05N Grayhill, Inc.	SWITCH KEY 5POS SP5T 250MA 115V	0
	3.99400.1417000 RAFI	RG 85 III KEY SWITCH ROUND WT BL	0
	88169-05 Honeywell Sensing and Productivity Solutions	OPERATOR CONTROLS-FLASH/KEY SWIT	0
	71L30-02-6-02N Grayhill, Inc.	SWITCH KEY 2POS 6PDT 250MA 115V	0
	1.10118.7330000 RAFI	ROTARY KEYLOCK SWITCH	0
	56L30-01-2-05N Grayhill, Inc.	SWITCH KEYLOCK	0
	58J9P36-01-1-05S Grayhill, Inc.	SWITCH KEY 5POS SP5T 200MA 115V	0
	90102-29 Honeywell Sensing and Productivity Solutions	OPERATOR CONTROLS-VEHICLE SWITCH	0
	Y1907U2C202NQ C&K	SWITCH KEYLOCK 3POS SP3T 4A 125V	0
	71LL36-01-1-03N Grayhill, Inc.	SWITCH KEY 3POS SP3T 250MA 115V	0
	58J8P45-01-1-08N-F Grayhill, Inc.	SWITCH KEY 8POS SP8T 200MA 115V	0
	14-135.025K EAO	KEYLOCK SWITCH 2 POSITIONS MAIN	0
	Y1011U6C203NGE C&K	SWITCH KEYLOCK 2POS SPDT 4A 125V	0
	58J8A45-01-1-02N Grayhill, Inc.	SWITCH KEY 2POS SPDT 200MA 115V	0
	CKL13ETW01-025 NKK Switches	SWITCH KEYLOCK 3POS SPDT 3A 250V	0
	CKM12ATW01-003 NKK Switches	SWITCH KEYLOCK 2POS SPDT 3A 250V	0
	Y100132C203NQE C&K	SWITCH KEYLOCK 3POS SP3T 4A 125V	0
	1.15108.6630100 RAFI	KEYLOCK SWITCH	0
	Y200AB6C203NQ C&K	SWITCH KEYLOCK 4POS DP4T 4A 125V	0

Keylock Switches

1. Overview

Keylock switches are electro-mechanical control devices requiring a physical key for operation. They serve as critical safety components in systems requiring authorized access control. These switches prevent unauthorized operation in industrial machinery, power systems, and security equipment, playing a vital role in modern safety protocols and equipment management systems.

2. Main Types and Functional Classification

Type	Functional Features	Application Examples
Mechanical Keylock	Physical key actuation, mechanical contacts	Industrial equipment start/stop controls
Electronic Keylock	Keycode verification, programmable access	Data center server racks
Smart Keylock	RFID/NFC integration, remote monitoring	Smart building automation systems

3. Structure and Components

Typical construction includes:

Actuator mechanism with key slot
Multi-position rotary switch contacts
Die-cast zinc or polymer housing
Electrical terminals (screw/clamp type)
Anti-tamper mechanical detents

Advanced models incorporate PCB-based electronic verification modules with LED status indicators.

4. Key Technical Specifications

Parameter	Typical Values	Importance
Rated Current	1-10A	Determines load capacity
Operating Voltage	12-480VAC/DC	System compatibility
Mechanical Life	50,000-200,000 cycles	Durability indicator
IP Rating	IP40-IP67	Environmental protection
Key Differentiation	100-10,000 combinations	Security level

5. Application Fields

Industrial control systems (CNC machines, robotics)
Power distribution equipment (switchgear, transformers)
Transportation (vehicle ignition systems, railway controls)
Medical equipment (MRI machines, sterilization units)
Security systems (alarm panels, access control)

Case Study: Automotive manufacturing plants use IP67-rated keylock switches for robotic arm controls, requiring both safety and washdown resistance.

6. Leading Manufacturers and Products

Manufacturer	Product Series	Key Features
Siemens	3SE5 Series	Modular design, 1000+ key combinations
Omron	TL-N Series	Micro-switch technology, vibration resistance
Schneider Electric	XKCS Series	Programmable electronic locking

7. Selection Recommendations

Assess environmental conditions (temperature, moisture, vibration)
Calculate electrical load requirements
Determine security level needs (mechanical vs electronic)
Verify mounting compatibility (panel cutout dimensions)
Evaluate key management system requirements

8. Industry Trends

Current developments include:

Integration with IoT systems for remote access monitoring
Nanocoating for enhanced corrosion resistance
Miniaturization while maintaining IP67 ratings
Adoption of wireless key authentication protocols
Standardization under ISO 14119 safety regulations