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Static Control Grounding Mats

Image Part Number Description / PDF Quantity Rfq
66456

66456

EMIT

MAT, STATFREE T2 PLUS RUBBER, DI

6
MT3660RB

MT3660RB

Transforming Technologies

36" X 60" X .080", ROYAL BLUE

50
2059T-2X6GNKT

2059T-2X6GNKT

Bertech

2'X6' ESD HIGH TEMPERATURE MAT

0
03-04-C0004X4

03-04-C0004X4

StaticStop

SELECTILE ESD MAT W/ GRNDING KIT

7
8414

8414

SCS

FLOOR TILE DISSP BLU 0.125 X12"

0
59500

59500

ACL Staticide, Inc.

TABLE RUN POLY ROYAL BLUE 50'X3'

0
2059T-20X36GKT

2059T-20X36GKT

Bertech

20"X36" ESD HIGH TEMPERATURE MAT

50
8436

8436

SCS

FLOOR TILE COND MRN 0.125 X12"

0
62300

62300

ACL Staticide, Inc.

TABLE RUN POLY LT BLUE 40'X2.5'

3
66470

66470

EMIT

MAT RUBBER GREEN 36'' X 40'

1
2059T-18X24GKT

2059T-18X24GKT

Bertech

18"X24" ESD HIGH TEMPERATURE MAT

100
2059S-2X6BKT

2059S-2X6BKT

Bertech

2'X6' ESD SOLDERING MAT, BLUE

50
8385DGYM2436

8385DGYM2436

ACL Staticide, Inc.

MAT TABLE ESD 24"X36" DK GRAY

4
MTT3036GY

MTT3036GY

Transforming Technologies

30" X 36" X .080", GRAY

50
5912436

5912436

ACL Staticide, Inc.

TABLE RUN POLY ROYAL BLUE 3'X2'

37
770775

770775

EMIT

MAT ROLL, 2-LAYER RUBBER, R7 SER

0
MT2436RB

MT2436RB

Transforming Technologies

2LYR ESD TBL MAT 24"X36" RYL BL

48
66460

66460

EMIT

MAT, STATFREE T2 PLUS RUBBER, DI

3
6683060

6683060

ACL Staticide, Inc.

TABLE MAT VINYL MED BLUE 30"X60"

26
2059T-2.5X3BKT

2059T-2.5X3BKT

Bertech

2.5'X3' ESD HIGH TEMPERATURE MAT

50

Static Control Grounding Mats

1. Overview

Static Control Grounding Mats are specialized materials designed to prevent electrostatic discharge (ESD) by providing a controlled path to ground. They are critical components in environments where sensitive electronic components, precision manufacturing processes, or contamination-sensitive operations (e.g., cleanrooms) are present. By dissipating static charges safely, these mats protect equipment, ensure product reliability, and comply with international ESD safety standards (e.g., ANSI/ESD S20.20, IEC 61340-5-1).

2. Main Types & Functional Classification

TypeFunctional CharacteristicsApplication Examples
Conductive Rubber MatsLow resistance (10 10 ), rapid charge dissipationSemiconductor assembly lines, cleanrooms
Anti-Static PVC MatsSurface resistivity 10 10 , moderate ESD protectionElectronics packaging, light industrial use
Multi-Layer Composite MatsHybrid structure with wear-resistant top layer and conductive bottom layerAerospace component manufacturing
High-Temperature Resistant MatsOperational up to 150 C, chemical-resistant coatingsAutomotive electronics soldering stations

3. Structure & Composition

A typical grounding mat consists of three layers:

  • Top Layer: Electrostatic dissipative (ESD) coating (e.g., carbon-infused polymer) for surface charge control.
  • Conductive Layer: Embedded copper/nickel mesh or conductive rubber for low-resistance grounding.
  • Base Layer: Dielectric insulating material (e.g., polyvinyl chloride) for environmental isolation.

Connection hardware includes banana jacks (4mm/10mm) and braided ground cords with 1M current-limiting resistors for safety compliance.

4. Key Technical Specifications

ParameterTypical RangeImportance
Surface Resistivity10 10 Determines charge dissipation rate
Decay Time<5 seconds (per MIL-STD-1686)Measures speed of static neutralization
Wear Resistance100,000+ cycles (Taber Abraser test)Longevity in high-traffic areas
Operating Temperature-20 C to 120 CEnvironmental stability
Chemical ResistanceResists IPA, acetone, mild acidsCompatibility with cleaning agents

5. Application Fields

  • Semiconductor Manufacturing: Wafer bonding stations, photolithography equipment
  • Medical Device Assembly: Pacemaker production lines, surgical instrument packaging
  • Aerospace: Avionics component handling, satellite testing facilities
  • Pharmaceuticals: Cleanroom environments for sterile drug production
  • Data Centers: Server maintenance platforms with ESD-sensitive hardware

6. Leading Manufacturers & Products

ManufacturerRepresentative ProductKey Features
3M8210+ ESD MatTriple-layer design, 10 resistivity, RoHS compliant
HoneywellFM1000 Conductive MatEmbedded carbon grid, 5-year durability guarantee
Desco Industries10350 AlphaMatSelf-healing surface, 10 resistance
StatimatSM-1200HRHigh-temperature resistance up to 150 C

7. Selection Guidelines

  1. Assess ESD sensitivity level of the environment (per IEC 61340-5-1 classification).
  2. Verify compliance with local standards (e.g., UL, CE, NFPA 99).
  3. Consider mechanical stress factors (foot traffic, equipment weight).
  4. Check chemical exposure requirements (cleaning agents, solvents).
  5. Calculate coverage area with 15-20% overlap for grounding continuity.

Case Study

A semiconductor fabrication plant in Taiwan reduced device failure rates by 37% after replacing conventional mats with 3M 8210+ mats, which achieved 95% static charge neutralization within 2 seconds.

8. Industry Trends

  • Nanomaterial Integration: Graphene-enhanced composites for sub-10 resistivity
  • Smart Monitoring: Mats with embedded IoT sensors for real-time resistance tracking
  • Sustainability: Biodegradable PVC alternatives and recyclable conductive polymers
  • Standardization: Harmonization of MIL-STD, IEC, and ESDA guidelines for global manufacturing

Forecasts indicate 8.2% CAGR in the ESD control market through 2030, driven by EV battery production and 5G infrastructure demands.

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