Clean Room Swabs and Brushes

Image Part Number Description / PDF Quantity Rfq
36060

36060

ITW Chemtronics (Chemtronics)

SWAB SGL HEAD POLY KNIT 2500PC

0

25123X

25123X

ITW Chemtronics (Chemtronics)

SWAB SGL HEAD 6" 5-100PC BAGS

0

CS25

CS25

ITW Chemtronics (Chemtronics)

FOAM SWAB PRESATURATED 25 PCS

101

49285CLR

49285CLR

ITW Chemtronics (Chemtronics)

COVENTRY SEALED FOAM ESD 500/PK

22

CXM50

CXM50

ITW Chemtronics (Chemtronics)

SWAB FLEXTIP MINI 4.13"

15

38040ESD

38040ESD

ITW Chemtronics (Chemtronics)

SEALED POLY SWABS 500/PK

26

36061I

36061I

ITW Chemtronics (Chemtronics)

SWAB SGL HEAD POLY KNIT 375PC

0

36060ESD

36060ESD

ITW Chemtronics (Chemtronics)

SWAB SGL HEAD POLY KNIT 2500PC

0

CT5000

CT5000

ITW Chemtronics (Chemtronics)

SWAB SGL HEAD COTTON 6" 1000PC

0

CC50

CC50

ITW Chemtronics (Chemtronics)

CHAMOIS TIP 3.25" 50 PIECE PACK

42

38540

38540

ITW Chemtronics (Chemtronics)

SWAB SGL HEAD POLY NONWVN 2500PC

0

49280

49280

ITW Chemtronics (Chemtronics)

SWAB SGL HEAD FOAM 6.5" 2500PC

0

CF50

CF50

ITW Chemtronics (Chemtronics)

SWAB SGL HEAD FOAM COTTON 50PC

0

25125F

25125F

ITW Chemtronics (Chemtronics)

SWAB SGL HEAD POLYESTER 6" 135PC

0

23110

23110

ITW Chemtronics (Chemtronics)

SWAB CLNRM 6" PU/COTTONTIP 500PC

0

CC5056F

CC5056F

ITW Chemtronics (Chemtronics)

SWAB SGL HEAD SYN CHAMOIS 225PC

0

CF4050BLK

CF4050BLK

ITW Chemtronics (Chemtronics)

SWAB SGL HEAD FOAM 3" 1200PC

0

48062F

48062F

ITW Chemtronics (Chemtronics)

SWAB SGL HEAD FOAM 6" 450PC

0

Clean Room Swabs and Brushes

1. Overview

Clean room swabs and brushes are specialized tools designed for contamination control in controlled environments. They play a critical role in removing particulate and electrostatic discharge (ESD) hazards from sensitive surfaces in semiconductor manufacturing, pharmaceutical production, and aerospace engineering. These products must meet stringent ISO 14644-1 and IEST standards for particle generation, chemical compatibility, and electrostatic dissipation.

2. Main Types and Functional Classification

Type Functional Features Application Examples
Foam-Tip Swabs High absorbency, low particle generation, non-abrasive Optical lens cleaning, precision electronics assembly
Microfiber Brushes Split-fiber structure for superior particle capture HEPA filter maintenance, cleanroom wall cleaning
ESD-Neutral Swabs Conductive carbon fibers, static-dissipative handles Wafer processing equipment cleaning, PCB assembly
Ultrasonic Clean Brushes Engineered for compatibility with ultrasonic cleaning systems Medical device sterilization, semiconductor tooling maintenance

3. Structure and Composition

Typical swabs consist of three primary components: (1) Cleaning medium (foam, microfiber, or nonwoven fabric), (2) Handle material (polypropylene, conductive polymer, or stainless steel), and (3) Bonding agent (solvent-free adhesive for ISO Class 3 environments). Brushes feature filament arrays (nylon with PTFE coating, carbon-infused polypropylene) mounted on ESD-safe polymer bases. All materials undergo outgassing testing per ASTM E595 standards.

4. Key Technical Specifications

Parameter Acceptance Criteria Importance
Particle Shedding (0.5 m+) <10 particles/cm Maintains ISO Class 3 environment integrity
ESD Decay Time <1.0 second Protects ESD-sensitive electronics
Chemical Extractables <0.01% by weight Prevents process contamination
Thermal Stability Operable from -40 C to 121 C Enables sterilization compatibility

5. Application Fields

Primary industries include: semiconductor fabrication (ASML immersion lithography tools), biopharmaceutical manufacturing (Grade A/B isolators), aerospace (NASA JPL Class 100 cleanrooms), and precision optics (Zeiss electron microscopes). Critical applications involve photomask cleaning, aseptic filling line maintenance, and MEMS device calibration.

6. Leading Manufacturers and Products

Manufacturer Key Product Technical Highlights
Texwipe TX1010 Cleanroom Swabs Gamma-stable polyester foam, 10-6 particle count
Aero-Mist ESD-700 Brush Kit Carbon-loaded nylon filaments, 108 surface resistance
Bondline Ultraclean Swabs Single-bonded PU tip, <1ppm NVR
Kimberly-Clark KimWipes CR-TX 99.99% isopropyl alcohol compatibility

7. Selection Recommendations

Key considerations include: (1) Surface sensitivity (e.g., 10nm particle removal efficiency for EUV lithography mirrors), (2) Chemical compatibility (resistance to 5% HF acid solutions), (3) ESD requirements (IEC 61340-5-1 compliance), and (4) Lifecycle cost (sterilization reusability vs. single-use economics). For critical applications like 5nm node manufacturing, carbon-fiber reinforced swabs with sub-100nm particle retention are recommended.

8. Industry Trends

Current developments focus on: (1) Nanofiber-based cleaning media with 99.999% BFE efficiency, (2) Smart brushes with embedded sensors for real-time contamination monitoring, (3) Biodegradable polymer handles reducing environmental impact, and (4) Integration with robotic cleaning systems for ISO Class 1 environments. The market is projected to grow at 8.7% CAGR through 2027, driven by 3D NAND flash manufacturing and biopharma single-use systems.

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