Clean Room Swabs and Brushes

Image Part Number Description / PDF Quantity Rfq
906502

906502

INSTR CLNR; CUR SS FILL; PLAS HD

0

SW6WFAS-10

SW6WFAS-10

Tronex (Menda/EasyBraid/Tronex)

SWAB 6" STA DIS FM TP 10/PKG

0

6020-05000

6020-05000

SIZE 5 CAMEL RND ARTIST; WD HDLE

0

36093

36093

Tronex (Menda/EasyBraid/Tronex)

ESD BRUSH, DISSIPATIVE, FLAT HAN

32

6020-09000

6020-09000

SIZE 9 CAMEL RND ARTIST; WD HDLE

0

CT2000

CT2000

ITW Chemtronics (Chemtronics)

COTTONTIP DBLSIDED 6" 1000PC PK

122

34860

34860

ITW Chemtronics (Chemtronics)

SWAB SGL HEAD POLY KNIT 2500PC

0

187S9X

187S9X

APPLICATOR; SD NYL FILL; PL HNDL

0

IT01402/10

IT01402/10

Ideal-tek

2MM HEAD STICKY SWABS 10 PCS

4

2300-1000

2300-1000

Techspray

DOUBLE-TIP COTTON STICK, 6X3/16

19

CT100

CT100

ITW Chemtronics (Chemtronics)

COTTONTIP SINGLSIDED 6" 100 PCS

563

0662-00050

0662-00050

1/2" DOME DUS; GOAT FILL; WD HDL

0

900492CK

900492CK

BLOCK BRUSH; HOG FILL; WOOD BASE

0

LBM-5SS

LBM-5SS

5/8" FLOW-THRU; SS FILL; MALE

0

0906-05000

0906-05000

SIZE 5 PUR RED SAB RD ART; WD HD

0

0770-00200

0770-00200

SIZE 2/0 SABLE RD ARTIST; WD HDL

0

484CSCG

484CSCG

SCRATCH BRUSH; CS FILL; WOOD HDL

0

SST12BG-12

SST12BG-12

APPLICATOR: BRASS FILL; SS HNDLE

0

SW5PFR-10

SW5PFR-10

Tronex (Menda/EasyBraid/Tronex)

SWAB 5" RD FM TP 10/PKG

0

IT0140123/75

IT0140123/75

Ideal-tek

STICKY SWABS KIT - BOX OF 75 SWA

18

Clean Room Swabs and Brushes

1. Overview

Clean room swabs and brushes are specialized tools designed for contamination control in controlled environments. They play a critical role in removing particulate and electrostatic discharge (ESD) hazards from sensitive surfaces in semiconductor manufacturing, pharmaceutical production, and aerospace engineering. These products must meet stringent ISO 14644-1 and IEST standards for particle generation, chemical compatibility, and electrostatic dissipation.

2. Main Types and Functional Classification

Type Functional Features Application Examples
Foam-Tip Swabs High absorbency, low particle generation, non-abrasive Optical lens cleaning, precision electronics assembly
Microfiber Brushes Split-fiber structure for superior particle capture HEPA filter maintenance, cleanroom wall cleaning
ESD-Neutral Swabs Conductive carbon fibers, static-dissipative handles Wafer processing equipment cleaning, PCB assembly
Ultrasonic Clean Brushes Engineered for compatibility with ultrasonic cleaning systems Medical device sterilization, semiconductor tooling maintenance

3. Structure and Composition

Typical swabs consist of three primary components: (1) Cleaning medium (foam, microfiber, or nonwoven fabric), (2) Handle material (polypropylene, conductive polymer, or stainless steel), and (3) Bonding agent (solvent-free adhesive for ISO Class 3 environments). Brushes feature filament arrays (nylon with PTFE coating, carbon-infused polypropylene) mounted on ESD-safe polymer bases. All materials undergo outgassing testing per ASTM E595 standards.

4. Key Technical Specifications

Parameter Acceptance Criteria Importance
Particle Shedding (0.5 m+) <10 particles/cm Maintains ISO Class 3 environment integrity
ESD Decay Time <1.0 second Protects ESD-sensitive electronics
Chemical Extractables <0.01% by weight Prevents process contamination
Thermal Stability Operable from -40 C to 121 C Enables sterilization compatibility

5. Application Fields

Primary industries include: semiconductor fabrication (ASML immersion lithography tools), biopharmaceutical manufacturing (Grade A/B isolators), aerospace (NASA JPL Class 100 cleanrooms), and precision optics (Zeiss electron microscopes). Critical applications involve photomask cleaning, aseptic filling line maintenance, and MEMS device calibration.

6. Leading Manufacturers and Products

Manufacturer Key Product Technical Highlights
Texwipe TX1010 Cleanroom Swabs Gamma-stable polyester foam, 10-6 particle count
Aero-Mist ESD-700 Brush Kit Carbon-loaded nylon filaments, 108 surface resistance
Bondline Ultraclean Swabs Single-bonded PU tip, <1ppm NVR
Kimberly-Clark KimWipes CR-TX 99.99% isopropyl alcohol compatibility

7. Selection Recommendations

Key considerations include: (1) Surface sensitivity (e.g., 10nm particle removal efficiency for EUV lithography mirrors), (2) Chemical compatibility (resistance to 5% HF acid solutions), (3) ESD requirements (IEC 61340-5-1 compliance), and (4) Lifecycle cost (sterilization reusability vs. single-use economics). For critical applications like 5nm node manufacturing, carbon-fiber reinforced swabs with sub-100nm particle retention are recommended.

8. Industry Trends

Current developments focus on: (1) Nanofiber-based cleaning media with 99.999% BFE efficiency, (2) Smart brushes with embedded sensors for real-time contamination monitoring, (3) Biodegradable polymer handles reducing environmental impact, and (4) Integration with robotic cleaning systems for ISO Class 1 environments. The market is projected to grow at 8.7% CAGR through 2027, driven by 3D NAND flash manufacturing and biopharma single-use systems.

RFQ BOM Call Skype Email
Top