Solder Stencils, Templates

Image Part Number Description / PDF Quantity Rfq
IPC0082-S

IPC0082-S

Chip Quik, Inc.

QFN-20 0.5 MM PITCH 4.0 X 4.0 MM

0

BGA0009-S

BGA0009-S

Chip Quik, Inc.

STENCIL BGA-484 1.27MM

14

FPC080P010-S

FPC080P010-S

Chip Quik, Inc.

FPC/FFC SMT CONN STENCIL

0

IPC0130-S

IPC0130-S

Chip Quik, Inc.

SOT-666 STENCIL

0

IPC0048-S

IPC0048-S

Chip Quik, Inc.

POWERSOIC-24/PSOP-24/HSOP-24 STE

0

BGA0028-S

BGA0028-S

Chip Quik, Inc.

BGA-36 STAINLESS STEEL STENCIL

9

IPC0150-S

IPC0150-S

Chip Quik, Inc.

DFN-10 STENCIL

0

PA0002-S

PA0002-S

Chip Quik, Inc.

SOIC-8 STENCIL

0

IPC0137-S

IPC0137-S

Chip Quik, Inc.

TQFP-60 STENCIL

0

PA0171-S

PA0171-S

Chip Quik, Inc.

MINI SOIC-10 STENCIL

0

IPC0023-S

IPC0023-S

Chip Quik, Inc.

QFN-32 STENCIL

0

IPC0099-S

IPC0099-S

Chip Quik, Inc.

QFN-44 STENCIL

0

IPC0088-S

IPC0088-S

Chip Quik, Inc.

DFN-10 STENCIL

0

IPC0105-S

IPC0105-S

Chip Quik, Inc.

LGA-28 STENCIL

0

PA0049-S

PA0049-S

Chip Quik, Inc.

MLP/DFN-6 STENCIL

0

BGA0007-S

BGA0007-S

Chip Quik, Inc.

STENCIL BGA-100 1.27MM

0

PA0122-S

PA0122-S

Chip Quik, Inc.

LQFP-128 (0.5MM PITCH, 20X20MM B

0

PA0226-S

PA0226-S

Chip Quik, Inc.

SSOP-56 STENCIL

0

PA0149-S

PA0149-S

Chip Quik, Inc.

LLP-60 STENCIL

0

FPC040P060-S

FPC040P060-S

Chip Quik, Inc.

FPC/FFC SMT CONN STENCIL

0

Solder Stencils, Templates

1. Overview

Solder stencils and templates are precision-engineered tools used to apply solder paste onto printed circuit boards (PCBs) during surface mount technology (SMT) assembly. They ensure accurate deposition of solder paste in predefined patterns, enabling reliable electrical connections for components. These tools are critical for achieving high-yield, high-quality electronic assemblies in modern electronics manufacturing, where miniaturization and component density demand extreme precision.

2. Major Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Laser-Cut StencilsHigh-precision laser-cut apertures, stainless steel construction, nanocoating for solder releaseSmartphones, wearable devices
Chemically Etched TemplatesCost-effective, double-sided etching for aperture definitionAutomotive PCBs, industrial controls
Step StencilsVariable thickness for different solder volumes on same boardHigh-density interconnect (HDI) boards
Polymer TemplatesFlexible material for prototyping and low-volume productionConsumer electronics R&D

3. Structure and Components

Typical solder stencils consist of: - Frame: Aluminum or steel tensioning frame (25-50 m tension specification) - Foil: 304 stainless steel (thickness 0.08-0.25mm) or polymer materials - Aperture Design: CAD-optimized openings with tolerances 25 m - Coating: Electropolished or nano-coated surfaces for improved paste release - Alignment System: Precision fiducial markers and mounting hardware

4. Key Technical Specifications

ParameterTypical ValuesImportance
Aperture Accuracy 25 m (laser), 50 m (etching)Determines solder volume precision
Thickness0.08-0.25mmControls solder paste volume
Surface Roughness0.1-0.5 m RaAffects paste release efficiency
Tension Uniformity25-40 NewtonsEnsures consistent printing pressure

5. Application Fields

Primary industries include: - Consumer Electronics: Smartphone assembly lines (e.g., iPhone motherboard production) - Automotive: ECU manufacturing for Tesla vehicles - Medical Devices: Pacemaker PCB assembly - Industrial Equipment: CNC machine control boards - Telecommunications: 5G base station RF modules

6. Leading Manufacturers and Products

ManufacturerHeadquartersRepresentative Product
DEK (Nordson)UKDEK Horizon stencil printer
MycronicSwedenMycro 1300 laser stencil
Speedprint AutomationDenmarkSP3000 automated stencil system
Shenzhen SinotekChinaST-6000L laser stencil

7. Selection Guidelines

Key considerations: 1. Material Selection: Stainless steel for volume production, polymer for prototypes 2. Thickness Requirements: Based on smallest component pitch (e.g., 0.4mm pitch requires 0.15mm thickness) 3. Aperture Design: Match to IPC-7527 standards for component types 4. Coating Type: Electropolished for lead-free solder, nano-coated for ultra-fine pitch 5. Cost vs Precision: Laser (high cost, high precision) vs etching (lower cost, moderate precision)

8. Industry Trends

Current developments include: - Miniaturization: 0.3mm aperture capability for 01005 component packaging - Smart Integration: IoT-enabled stencils with embedded sensors - Eco-friendly Solutions: Lead-free compatible coatings and recyclable materials - 3D Printing: Additive manufacturing for complex aperture geometries - AI Optimization: Machine learning-driven aperture design for improved print quality

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