Fume, Smoke Extraction

Image Part Number Description / PDF Quantity Rfq
ZEROSMOGTLKIT1N

ZEROSMOGTLKIT1N

Xcelite

FUME ABSORBER BENCH TOP 120V

18

35440

35440

Tronex (Menda/EasyBraid/Tronex)

FUME ABSORBER BENCH TOP 120V

0

080410D

080410D

EMIT

FUME ABSORBER MOBILE UNIT 230V

0

080411D

080411D

EMIT

FUME ABSORBER MOBILE UNIT 120V

0

070363EB

070363EB

EMIT

FUME ABSORBER MOBILE UNIT 115V

2

0AL4107

0AL4107

EMIT

FUME ABSORBER MOBILE UNIT 120V

0

WFE20D

WFE20D

Xcelite

FUME ABSORBER MOBILE UNIT 120V

0

35463

35463

Tronex (Menda/EasyBraid/Tronex)

FUME ABSORBER BENCH TOP 120V

21

072160-120-2EB

072160-120-2EB

EMIT

FUME ABSORBER MOBILE UNIT 120V

5

ZEROSMOG2KIT1N

ZEROSMOG2KIT1N

Xcelite

FUME ABSORBER MOBILE UNIT 120V

4

U-130-1055-ESDN

U-130-1055-ESDN

Xcelite

FUME ABSORBER MOBL UNIT 100-240V

13

FX225

FX225

EDSYN Inc.

VOLUME FUME SYSTEM W/ARMS -2 OPE

5

50030

50030

O.C. White Co.

FUME ABSRB ARTICULATING ARM 120V

3

0LX4001D

0LX4001D

EMIT

FUME ABSORBER MOBILE UNIT 120V

0

U-100-1000-ESDN

U-100-1000-ESDN

Xcelite

FUME ABSORBER BENCH TOP 120V

0

SA-91

SA-91

OK Industries (Jonard Tools)

FUME ABSRB ARTICULATING ARM 120V

6

072155-120-1EB

072155-120-1EB

EMIT

FUME ABSORBER MOBILE UNIT 120V

0

FXF14

FXF14

EDSYN Inc.

COMPACT BENCH TOP FUME EXTRACTOR

5

T0053661299N

T0053661299N

Xcelite

FUME ABSORBER MOBILE UNIT 120V

0

080465D

080465D

EMIT

650 VACUUM CONTROL 230V

0

Fume, Smoke Extraction

1. Overview

Soldering, desoldering, and rework products are essential tools for electronic assembly, repair, and manufacturing. Soldering involves joining metal components using molten filler material (solder), while desoldering removes solder to separate components. Rework processes address defects or modifications in assembled PCBs. Fume and smoke extraction systems mitigate health hazards by capturing harmful particulates and gases generated during heating processes. These technologies ensure product reliability, compliance with safety standards, and efficiency in high-precision industries.

2. Main Types & Functional Classification

TypeFunction FeaturesApplication Examples
Soldering IronsManual heating tools with temperature controlPCB assembly, prototyping
Reflow OvensInfrared/convection heating for SMT solderingMass production of smartphones
Desoldering PumpsVacuum-based solder removalComponent replacement on motherboards
Hot Air Rework StationsPrecise thermal control for BGA/QFN packagesRepairing semiconductor chips
Smoke ExtractorsMulti-stage filtration (HEPA/activated carbon)Enclosed soldering workstations

3. Structure & Components

Soldering tools typically include a heating element, temperature sensor, and ergonomic handle. Rework stations integrate programmable thermal profiles and optical alignment systems. Fume extraction units consist of: - Inlet nozzle/arm for targeted capture - Pre-filter (dust collection) - HEPA filter (0.3 m particulate removal) - Activated carbon layer (gas/odor adsorption) - Industrial-grade centrifugal fan

4. Key Technical Specifications

ParameterTypical RangeImportance
Temperature Control200-480 C 1 CPrevents thermal damage to components
Smoke Capture Efficiency 99.9% for 0.5 m+ particlesMeets OSHA/REACH standards
CFM (Airflow Rate)80-300 CFMDetermines contaminant removal speed
Filter Lifespan500-2000 operating hoursImpacts maintenance costs
Thermal Recovery Time<10 secondsMaintains process continuity

5. Application Fields

Key industries include: - Electronics manufacturing (SMT/BGA assembly) - Automotive (ECU repair, sensor calibration) - Aerospace (avionics maintenance) - Medical device production - Semiconductor packaging

Example: A smartphone PCB rework line uses hot air stations (BGA resoldering) with integrated smoke extraction achieving 99.95% particulate removal.

6. Leading Manufacturers & Products

ManufacturerRepresentative ProductKey Features
MetcalMX-5000 Soldering SystemSmartHeat technology, 1 C stability
HakkoFR-301 Desoldering Iron2-stage vacuum pump, 350 C in 15s
Cambridge EngineeringSeries 7000 Smoke Extractor4-stage filtration, 250 CFM
ERSAVersaflow 4/55 Selective SolderingModular design, nitrogen inerting

7. Selection Recommendations

Consider: - Process compatibility (e.g., lead-free solder requires 350 C) - Workspace constraints (arm length for extractors 80cm) - Energy efficiency (PWM-controlled heating elements) - Filter replacement costs (carbon saturation indicators) - Integration capabilities (IoT-enabled temperature logging)

8. Industry Trends

Emerging developments: - AI-powered thermal profiling for predictive soldering - Nanofiber filters achieving 99.999% efficiency - Miniaturized on-tip heating elements for 0201 component work - Centralized extraction systems with real-time particle counters - Laser-assisted selective soldering for 5G RF modules

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