Temperature Sensors - RTD (Resistance Temperature Detector)

Part Number	Description / PDF	Quantity
32207583 Heraeus Nexensos USA	SENSOR RTD 100OHM 0.15% 2SIP	176
32207594-4K Heraeus Nexensos USA	SENSOR RTD 1KOHM 0.3% 1206	0
32207704 Heraeus Nexensos USA	SENSOR RTD 1KOHM 0.3% 2SIP	814
32208498 Heraeus Nexensos USA	SENSOR RTD 100OHM 0.15% 2SIP	1624
35110018 Heraeus Nexensos USA	TEMP SENSOR RTD 1000 OHM	47
35110017 Heraeus Nexensos USA	TEMP SENSOR RTD 100 OHM	61
31500989 Heraeus Nexensos USA	TEMP SENSOR RTD 1000 OHM	52
32207690 Heraeus Nexensos USA	SENSOR RTD 100OHM 0.3% 2SIP	0
32208571 Heraeus Nexensos USA	SENSOR RTD 1KOHM 0.3% 2SIP	5979
32207595-4K Heraeus Nexensos USA	SENSOR RTD 1KOHM 0.3% 1206	0
35110021 Heraeus Nexensos USA	TEMP SENSOR RTD 1000 OHM	87
32208550 Heraeus Nexensos USA	SENSOR RTD 100OHM 0.15% 2SIP	4311
32208548 Heraeus Nexensos USA	SENSOR RTD 100OHM 0.3% 2SIP	806
32207595 Heraeus Nexensos USA	SENSOR RTD 1KOHM 0.3% 1206	13363
32208414 Heraeus Nexensos USA	SENSOR RTD 500OHM 0.3% 2SIP	431

Temperature Sensors - RTD (Resistance Temperature Detector)

1. Overview

Resistance Temperature Detectors (RTDs) are temperature sensors that operate based on the principle of electrical resistance variation in metals with temperature changes. Platinum is the most commonly used material due to its stability and linear resistance-temperature relationship. RTDs provide precise and repeatable temperature measurements, making them critical in industrial process control, scientific research, and quality assurance systems.

2. Major Types and Functional Classification

Type	Functional Characteristics	Application Examples
Platinum RTD (Pt100/Pt1000)	High accuracy ( 0.1 C), wide temperature range (-200 C to 850 C)	Industrial process control, HVAC systems
Copper RTD	Lower cost, limited range (-50 C to 150 C)	Motors temperature monitoring
Nickel RTD	High sensitivity but non-linear output	Aerospace applications
Thin-Film RTD	Compact size, fast response time	Medical devices, semiconductor manufacturing
Wire-Wound RTD	High vibration resistance, mechanical durability	Power generation plants

3. Structure and Components

Typical RTD construction includes:

Sensing Element: Platinum/copper/nickel wire or thin-film deposit
Lead Wires: 2-wire (cost-effective), 3-wire (compensated), or 4-wire (high precision)
Insulation: Ceramic or glass encapsulation for electrical isolation
Protective Sheath: Stainless steel or Inconel for environmental protection
Connection Head: Terminal for wire connections and mounting

4. Key Technical Specifications

Parameter	Significance	Typical Values
Temperature Range	Determines operational limits	-200 C to 850 C (Pt100)
Accuracy Class	Defines measurement precision	Class A ( 0.15 C), Class B ( 0.3 C)
Response Time	Critical for dynamic temperature tracking	0.5-20 seconds
Electrical Resistance	Affects signal transmission quality	100 (Pt100), 1000 (Pt1000)
Self-Heating Error	Impact of excitation current on measurement	<0.02 C/mW

5. Application Fields

Industrial: Chemical reactors, boiler systems, turbine monitoring
Healthcare: MRI machine temperature regulation
Automotive: Battery management systems in EVs
Food Processing: Pasteurization temperature control
Energy: Nuclear reactor coolant monitoring

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Honeywell	TD Series	IP67 rating, -50 C to 250 C range
Omega Engineering	PX Series	Explosion-proof design, Class A accuracy
Yokogawa	YTA Series	HART protocol support, 4-wire configuration
ABB	MT Series	Digital signal processing, SIL2 compliance

7. Selection Guidelines

Key considerations:

Temperature range requirements
Accuracy vs. cost trade-offs
Environmental factors (vibration, corrosion)
Installation constraints (space, mounting type)
Signal transmission distance (wire resistance impact)

Industry Trends

Emerging developments include:

Miniaturization for embedded applications
Wireless RTD sensors for IoT integration
Advanced materials (ceramic matrix composites)
AI-based self-calibration features
Increased adoption in renewable energy systems