Temperature Sensors - PTC Thermistors

Image Part Number Description / PDF Quantity Rfq
PTFT0603L1501JV

PTFT0603L1501JV

Vishay / Dale

THERMISTOR PTC 1.5K OHM 5% 0603

0

TFPT0805L3901FY

TFPT0805L3901FY

Vishay / Dale

THERMISTOR PTC 3.9K OHM 1% 0805

0

TFPT0603L5600FY

TFPT0603L5600FY

Vishay / Dale

THERMISTOR PTC 560 OHM 1% 0603

0

PTFT0805L0470JV

PTFT0805L0470JV

Vishay / Dale

THERMISTOR PTC 47 OHM 5% 0805

0

TFPT0805L3900FZ

TFPT0805L3900FZ

Vishay / Dale

THERMISTOR PTC 390 OHM 1% 0805

0

TFPT0805L1000KM

TFPT0805L1000KM

Vishay / Dale

THERMISTOR PTC 100 OHM 10% 0805

0

TFPT0805L3300FY

TFPT0805L3300FY

Vishay / Dale

THERMISTOR PTC 330 OHM 1% 0805

0

PTFT0603L0100JW

PTFT0603L0100JW

Vishay / Dale

THERMISTOR PTC 10 OHM 5% 0603

0

PTFT1206L1500JV

PTFT1206L1500JV

Vishay / Dale

THERMISTOR PTC 150 OHM 5% 1206

0

PTFT0805L0470JW

PTFT0805L0470JW

Vishay / Dale

THERMISTOR PTC 47 OHM 5% 0805

0

TFPT0805L2201JZ

TFPT0805L2201JZ

Vishay / Dale

THERMISTOR PTC 2.2K OHM 5% 0805

0

PTFT1206L4701JV

PTFT1206L4701JV

Vishay / Dale

THERMISTOR PTC 4.7K OHM 5% 1206

0

TFPT1206L5601FZ

TFPT1206L5601FZ

Vishay / Dale

THERMISTOR PTC 5.6K OHM 1% 1206

0

TFPT0805L5600FZ

TFPT0805L5600FZ

Vishay / Dale

THERMISTOR PTC 560 OHM 1% 0805

0

PTFT1206L4700JW

PTFT1206L4700JW

Vishay / Dale

THERMISTOR PTC 470 OHM 5% 1206

0

TFPT0603L3300FZ

TFPT0603L3300FZ

Vishay / Dale

THERMISTOR PTC 330 OHM 1% 0603

0

TFPT0805L3300KV

TFPT0805L3300KV

Vishay / Dale

THERMISTOR PTC 330 OHM 10% 0805

0

PTFT1206L0470JV

PTFT1206L0470JV

Vishay / Dale

THERMISTOR PTC 47 OHM 5% 1206

0

PTFT0603L2201JV

PTFT0603L2201JV

Vishay / Dale

THERMISTOR PTC 2.2K OHM 5% 0603

0

PTFT0805L1000JV

PTFT0805L1000JV

Vishay / Dale

THERMISTOR PTC 100 OHM 5% 0805

0

Temperature Sensors - PTC Thermistors

1. Overview

Positive Temperature Coefficient (PTC) thermistors are resistors with a positive temperature coefficient, meaning their resistance increases significantly with temperature rise. Unlike NTC thermistors, PTC devices exhibit a sharp resistance transition at a critical temperature (Curie point). They are widely used in overtemperature protection, self-regulating heating elements, and temperature sensing applications. Their inherent safety features and reliability make them critical components in modern electronics, automotive systems, and industrial equipment.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Ceramic PTC ThermistorsHigh Curie temperature, abrupt resistance change, durableOverheat protection in motors, heaters, and power supplies
Polymer PTC ThermistorsLower switching temperature, resettable fuse functionalityUSB port protection, battery management systems
Switching PTCDigital on/off behavior at threshold temperatureThermal cutoff for appliances, HVAC systems
Linear PTCProportional resistance-temperature responsePrecision temperature measurement in industrial controllers

3. Structure and Composition

PTC thermistors typically consist of polycrystalline ceramic semiconductor materials (e.g., BaTiO3 doped with rare earth elements) with embedded silver or platinum electrodes. The core structure includes: - Semiconductor ceramic body with tailored Curie temperature - Metal electrodes for electrical connection - Protective epoxy or glass coating - Lead wires (axial/radial) or SMD terminations The PTC effect arises from the material's phase transition at Curie temperature, causing resistance spikes due to crystal lattice changes.

4. Key Technical Specifications

ParameterDescriptionImportance
R25 (Resistance at 25 C)Baseline resistance valueDetermines circuit compatibility
Tswitch (Switching Temperature)Critical temperature for resistance jumpApplication-specific threshold setting
Rmin/Rmax RatioResistance range spanIndicates sensitivity and switching capability
Dissipation Factor (mW/ C)Power dissipation per temperature unitAffects thermal response speed
Response Time (ms)Time to reach 90% resistance changeCritical for real-time protection systems

5. Application Fields

Major application sectors include: - Consumer Electronics: Smartphones (battery protection), 3D printers (hotend monitoring) - Automotive: EV battery thermal management, seat heater control - Industrial: Motor overload protection, pipeline freeze detection - Renewable Energy: Solar charge controllers, wind turbine gear monitoring - Medical: Patient warming systems, diagnostic equipment thermal regulation

6. Leading Manufacturers and Products

ManufacturerKey ProductsFeatures
Vishay BeyschlagK2500-FinderAutomotive-grade PTC with 50-150 C range
TE ConnectivityPS224-202UL-certified resettable fuse for power supplies
Murata ElectronicsPXU11S150R0Miniature SMD PTC for IoT devices
EPCOS (TDK)B59904C0150A070High-current PTC for industrial motor protection

7. Selection Guidelines

Key selection criteria: - Required switching temperature vs operating temperature range - Resistance tolerance and stability over lifespan - Package type (through-hole, SMD, bolt-on) - Voltage/current ratings with safety margin - Compliance with standards (UL, RoHS, AEC-Q200 for automotive) - Environmental resistance (humidity, vibration, chemical exposure)

8. Industry Trends

Emerging trends include: - Development of nano-ceramic materials for faster response times (<10ms) - Integration with MEMS technology for IoT sensor nodes - Higher temperature stability beyond 200 C for e-mobility applications - Miniaturization to 0402 SMD package sizes - AI-based predictive thermal management systems using PTC arrays - Increased adoption in hydrogen fuel cell thermal monitoring systems

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