Temperature Sensors - PTC Thermistors

Image Part Number Description / PDF Quantity Rfq
PRF18BD471RB5RB

PRF18BD471RB5RB

TOKO / Murata

THERMISTOR PTC 470 OHM 50% 0603

0

TFPT0805L5001JV

TFPT0805L5001JV

Vishay / Dale

THERMISTOR PTC 5K OHM 5% 0805

125

B59880C0120A570

B59880C0120A570

TDK EPCOS

THERMISTOR PTC 70 OHM 25% RADIAL

0

TFPTL15L2200FL2B

TFPTL15L2200FL2B

Vishay / Dale

THERMISTOR PTC 220 OHM 1% RADIAL

685

B59184C1120B153

B59184C1120B153

TDK EPCOS

THERMISTOR PTC 50 OHM 15% DISC

0

PTCSL03T151DT1E

PTCSL03T151DT1E

Vishay BC Components/Beyshlag/Draloric

THERMISTOR PTC RADIAL LEAD DISC

3248

PTFM04BG222Q2N34BS

PTFM04BG222Q2N34BS

TOKO / Murata

THERMISTOR PTC 2.2K OHM TO51-2

0

TFPT0603L1800JV

TFPT0603L1800JV

Vishay / Dale

THERMISTOR PTC 180 OHM 5% 0603

0

B59102R0110A010

B59102R0110A010

TDK EPCOS

THERMISTOR PTC 700 OHM 50% RECT

0

B59008C0070A040

B59008C0070A040

TDK EPCOS

THERMISTOR PTC 250 OHM RADIAL

1488

TFPT0805L1500FV

TFPT0805L1500FV

Vishay / Dale

THERMISTOR PTC 150 OHM 1% 0805

0

RL2006-100-50-30-PTE

RL2006-100-50-30-PTE

Thermometrics (Amphenol Advanced Sensors)

THERMISTOR PTC 150 OHM 5% TO220

0

TFPT1206L1201FV

TFPT1206L1201FV

Vishay / Dale

THERMISTOR PTC 1.2K OHM 1% 1206

0

TFPT0603L4700FM

TFPT0603L4700FM

Vishay / Dale

THERMISTOR PTC 470 OHM 1% 0603

0

KTY82/210,215

KTY82/210,215

NXP Semiconductors

THERMISTOR PTC 2K OHM TO236AB

21305

TMP6131DECR

TMP6131DECR

Texas Instruments

SENSOR PTC 10KOHM 1% X1SON

10165

YGM1 C508

YGM1 C508

Cantherm

THERMISTOR PTC 250 OHM 10% RAD

0

TMP6131QDYARQ1

TMP6131QDYARQ1

Texas Instruments

THERMISTOR

5574

B59421A0075A062

B59421A0075A062

TDK EPCOS

THERMISTOR PTC 470 OHM 50% 0402

10090

RL2006-100-50-30-PTD

RL2006-100-50-30-PTD

Thermometrics (Amphenol Advanced Sensors)

THERMISTOR PTC 150 OHM 5% TO220

0

Temperature Sensors - PTC Thermistors

1. Overview

Positive Temperature Coefficient (PTC) thermistors are resistors with a positive temperature coefficient, meaning their resistance increases significantly with temperature rise. Unlike NTC thermistors, PTC devices exhibit a sharp resistance transition at a critical temperature (Curie point). They are widely used in overtemperature protection, self-regulating heating elements, and temperature sensing applications. Their inherent safety features and reliability make them critical components in modern electronics, automotive systems, and industrial equipment.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Ceramic PTC ThermistorsHigh Curie temperature, abrupt resistance change, durableOverheat protection in motors, heaters, and power supplies
Polymer PTC ThermistorsLower switching temperature, resettable fuse functionalityUSB port protection, battery management systems
Switching PTCDigital on/off behavior at threshold temperatureThermal cutoff for appliances, HVAC systems
Linear PTCProportional resistance-temperature responsePrecision temperature measurement in industrial controllers

3. Structure and Composition

PTC thermistors typically consist of polycrystalline ceramic semiconductor materials (e.g., BaTiO3 doped with rare earth elements) with embedded silver or platinum electrodes. The core structure includes: - Semiconductor ceramic body with tailored Curie temperature - Metal electrodes for electrical connection - Protective epoxy or glass coating - Lead wires (axial/radial) or SMD terminations The PTC effect arises from the material's phase transition at Curie temperature, causing resistance spikes due to crystal lattice changes.

4. Key Technical Specifications

ParameterDescriptionImportance
R25 (Resistance at 25 C)Baseline resistance valueDetermines circuit compatibility
Tswitch (Switching Temperature)Critical temperature for resistance jumpApplication-specific threshold setting
Rmin/Rmax RatioResistance range spanIndicates sensitivity and switching capability
Dissipation Factor (mW/ C)Power dissipation per temperature unitAffects thermal response speed
Response Time (ms)Time to reach 90% resistance changeCritical for real-time protection systems

5. Application Fields

Major application sectors include: - Consumer Electronics: Smartphones (battery protection), 3D printers (hotend monitoring) - Automotive: EV battery thermal management, seat heater control - Industrial: Motor overload protection, pipeline freeze detection - Renewable Energy: Solar charge controllers, wind turbine gear monitoring - Medical: Patient warming systems, diagnostic equipment thermal regulation

6. Leading Manufacturers and Products

ManufacturerKey ProductsFeatures
Vishay BeyschlagK2500-FinderAutomotive-grade PTC with 50-150 C range
TE ConnectivityPS224-202UL-certified resettable fuse for power supplies
Murata ElectronicsPXU11S150R0Miniature SMD PTC for IoT devices
EPCOS (TDK)B59904C0150A070High-current PTC for industrial motor protection

7. Selection Guidelines

Key selection criteria: - Required switching temperature vs operating temperature range - Resistance tolerance and stability over lifespan - Package type (through-hole, SMD, bolt-on) - Voltage/current ratings with safety margin - Compliance with standards (UL, RoHS, AEC-Q200 for automotive) - Environmental resistance (humidity, vibration, chemical exposure)

8. Industry Trends

Emerging trends include: - Development of nano-ceramic materials for faster response times (<10ms) - Integration with MEMS technology for IoT sensor nodes - Higher temperature stability beyond 200 C for e-mobility applications - Miniaturization to 0402 SMD package sizes - AI-based predictive thermal management systems using PTC arrays - Increased adoption in hydrogen fuel cell thermal monitoring systems

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