Float, Level Sensors

Part Number	Description / PDF	Quantity
RSF86Y100R Sensata Technologies – Cynergy3	FLOATSWITCH HORZ .6A NO/NC PPS	19
SH-7052 Sensata Technologies – Cynergy3	SQ FLGE MNT FLTOATSWITCH	0
SSV66A35B210SPM12 Sensata Technologies – Cynergy3	SD MNT DUAL SW PNT FLTSW M12	0
RSF87HP Sensata Technologies – Cynergy3	HORIZ SPNO 100VA PVDF 1/2NPT MOU	0
RSF16H050TG Sensata Technologies – Cynergy3	FLOATSWITCH VERT 1A NO/NC PPS	0
MS20BU Sensata Technologies – Cynergy3	CABLE FLOAT SPST-NC 20A PVC	0
RSF107Y100GV Sensata Technologies – Cynergy3	FLOAT SENS LIQ SPST-NC/NO .6A	0
ILLSU-GI360-D-012 Sensata Technologies – Cynergy3	SENSOR PRES 0-360MWG 0.5-4.5V 12	0
RSF16Y100RF Sensata Technologies – Cynergy3	SENSOR LEVEL VERTICAL POLYPROP	29
LLF44HFP Sensata Technologies – Cynergy3	FLOAT SWITCH 100VA PP NITRILE	0
ILLSU-GI480-5-016 Sensata Technologies – Cynergy3	SENSOR PRES 0-480"WG 4-20MA 16M	0
RSF166A50A100 Sensata Technologies – Cynergy3	DL PNT FLOATSWITCH 134MM TOTAL L	5
ILSE-G1000-5 Sensata Technologies – Cynergy3	SENSOR PRESSURE 0-10MWG 4-20MA	0
LLF46H100RF Sensata Technologies – Cynergy3	FLOAT SWITCH 100VA PPS 1M PVC 16	0
ILS-G2000-025 Sensata Technologies – Cynergy3	SENSOR PRESSURE 0-20MWG 4-20MA	0
ILSE-G0500-D Sensata Technologies – Cynergy3	SENSOR PRESSURE 0-5MWG 0.5-4.5V	0
ILLS-G0250-D-005 Sensata Technologies – Cynergy3	SENSOR PRESSURE 0-2.5MWG 0.5-4.5	0
MS10AU Sensata Technologies – Cynergy3	CABLE FLOAT SPST-NO 10A POLY	0
TSF83H100D Sensata Technologies – Cynergy3	THERMISTOR FLOAT SWTCH NYLON 1A	0
ILSEU-GI240-5 Sensata Technologies – Cynergy3	SENSOR PRESSURE 0-240WG 4-20MA	0

Float, Level Sensors

1. Overview

Float level sensors are electromechanical devices that measure liquid levels using buoyancy principles. They consist of a floating element mechanically linked to a sensing component, providing continuous or point-level detection. These sensors play a critical role in industrial automation, ensuring process efficiency, safety, and resource optimization across sectors like water treatment, energy, and manufacturing.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Magnetic Float Switches	Hermetically sealed contacts activated by float movement	Water tanks, fuel storage
Mechanical Lever Arm	Physical linkage translating float motion to potentiometer	Industrial boilers, hydraulic systems
Guided Tube Float	Float moves along a vertical tube, triggering reed switches	Chemical processing, corrosive environments
Optical Float Sensors	Combines float mechanism with infrared detection	Medical equipment, cleanrooms

3. Structure and Components

A typical float level sensor comprises: - Float Element: Hollow cylinder made of stainless steel, plastic, or titanium - Guide Mechanism: Rigid rod or cable for vertical movement guidance - Sensing Assembly: Reed switches, potentiometers, or Hall-effect sensors - Enclosure: IP65-rated housing with process connections (NPT, flanges) - Electrical Interface: Terminal block or industrial connectors (M12, etc.) The design ensures reliable operation in media with specific gravity 0.5 and temperatures up to 200 C.

4. Key Technical Specifications

Parameter	Description	Importance
Measurement Range	0.1 10 meters	Determines application suitability
Accuracy	1 3% FS	Process control reliability
Output Signal	4 20 mA, 0 10V, SPST	System integration capability
Environmental Temp.	-40 C to +85 C	Operational stability
Process Connection	1/2" 4" NPT, DIN	Installation compatibility
Material Compatibility	PVDF, SS316, EPDM	Chemical resistance

5. Application Fields

Water/Wastewater Treatment: Reservoir level monitoring
Oil & Gas: Crude oil storage tank level detection
Pharmaceuticals: Reactor vessel fill control
Power Generation: Cooling tower water level management
Food & Beverage: Syrup level detection in processing tanks

6. Leading Manufacturers and Products

Manufacturer	Key Product	Features
Siemens	Float Switch Series 8ME	ATEX-certified, 0.1% repeatability
Honeywell	LM Series Level Switches	316SS construction, SIL2 rated
TE Connectivity	Mini-Level Switch	Compact 6mm diameter design
Endress+Hauser	Prosonic M Float Switch	Dual-limit detection with IO-Link

7. Selection Recommendations

Key considerations include: - Media properties (corrosiveness, viscosity, density) - Required measurement range and resolution - Electrical requirements (analog/digital output) - Environmental conditions (vibration, ambient temperature) - Hazardous area classification (ATEX, IECEx) - Maintenance accessibility and calibration frequency

8. Industry Trends

Emerging developments include: - Integration with wireless communication protocols (WirelessHART) - Multiparameter sensors combining level, temperature, and pressure - Self-powered IoT-enabled devices using energy harvesting - Advanced materials for extreme pH environments - Smart diagnostics with predictive maintenance capabilities