Float, Level Sensors

Image Part Number Description / PDF Quantity Rfq
LLC101101

LLC101101

SST Sensing

LIQUID LEVEL SENSOR

149

LLC710D3SH

LLC710D3SH

SST Sensing

LIQUID LEVEL SENSOR

15

LLG710D324-005

LLG710D324-005

SST Sensing

LIQUID LEVEL SENSOR

10

LLG210D3L24-005

LLG210D3L24-005

SST Sensing

LIQUID LEVEL SENSOR

0

LLC103101

LLC103101

SST Sensing

LIQUID LEVEL SENSOR

161

LLC510D3L

LLC510D3L

SST Sensing

LIQUID LEVEL SENSOR

21

LLC101000

LLC101000

SST Sensing

LIQUID LEVEL SENSOR

148

LLC105100

LLC105100

SST Sensing

LIQUID LEVEL SENSOR

55

LLC102000

LLC102000

SST Sensing

LIQUID LEVEL SENSOR

458

LLC210D3SH

LLC210D3SH

SST Sensing

LIQUID LEVEL SENSOR

136

LLC105000

LLC105000

SST Sensing

LIQUID LEVEL SENSOR

310

LLC500D3

LLC500D3

SST Sensing

LIQUID LEVEL SENSOR

0

LLC610D3L24-003

LLC610D3L24-003

SST Sensing

LIQUID LEVEL SENSOR

0

LLG710D3L24-005

LLG710D3L24-005

SST Sensing

LIQUID LEVEL SENSOR

0

LLC610D3LSH

LLC610D3LSH

SST Sensing

LIQUID LEVEL SENSOR

19

LLC710D324-003

LLC710D324-003

SST Sensing

LIQUID LEVEL SENSOR

0

LLC710D3L24-003

LLC710D3L24-003

SST Sensing

LIQUID LEVEL SENSOR

0

LLC600D3SH

LLC600D3SH

SST Sensing

LIQUID LEVEL SENSOR

22

LLC700D3LSH

LLC700D3LSH

SST Sensing

LIQUID LEVEL SENSOR

4

LLG610D3L24-005

LLG610D3L24-005

SST Sensing

LIQUID LEVEL SENSOR

0

Float, Level Sensors

1. Overview

Float level sensors are electromechanical devices that measure liquid levels using buoyancy principles. They consist of a floating element mechanically linked to a sensing component, providing continuous or point-level detection. These sensors play a critical role in industrial automation, ensuring process efficiency, safety, and resource optimization across sectors like water treatment, energy, and manufacturing.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Magnetic Float SwitchesHermetically sealed contacts activated by float movementWater tanks, fuel storage
Mechanical Lever ArmPhysical linkage translating float motion to potentiometerIndustrial boilers, hydraulic systems
Guided Tube FloatFloat moves along a vertical tube, triggering reed switchesChemical processing, corrosive environments
Optical Float SensorsCombines float mechanism with infrared detectionMedical equipment, cleanrooms

3. Structure and Components

A typical float level sensor comprises: - Float Element: Hollow cylinder made of stainless steel, plastic, or titanium - Guide Mechanism: Rigid rod or cable for vertical movement guidance - Sensing Assembly: Reed switches, potentiometers, or Hall-effect sensors - Enclosure: IP65-rated housing with process connections (NPT, flanges) - Electrical Interface: Terminal block or industrial connectors (M12, etc.) The design ensures reliable operation in media with specific gravity 0.5 and temperatures up to 200 C.

4. Key Technical Specifications

ParameterDescriptionImportance
Measurement Range0.1 10 metersDetermines application suitability
Accuracy 1 3% FSProcess control reliability
Output Signal4 20 mA, 0 10V, SPSTSystem integration capability
Environmental Temp.-40 C to +85 COperational stability
Process Connection1/2" 4" NPT, DINInstallation compatibility
Material CompatibilityPVDF, SS316, EPDMChemical resistance

5. Application Fields

  • Water/Wastewater Treatment: Reservoir level monitoring
  • Oil & Gas: Crude oil storage tank level detection
  • Pharmaceuticals: Reactor vessel fill control
  • Power Generation: Cooling tower water level management
  • Food & Beverage: Syrup level detection in processing tanks

6. Leading Manufacturers and Products

ManufacturerKey ProductFeatures
SiemensFloat Switch Series 8MEATEX-certified, 0.1% repeatability
HoneywellLM Series Level Switches316SS construction, SIL2 rated
TE ConnectivityMini-Level SwitchCompact 6mm diameter design
Endress+HauserProsonic M Float SwitchDual-limit detection with IO-Link

7. Selection Recommendations

Key considerations include: - Media properties (corrosiveness, viscosity, density) - Required measurement range and resolution - Electrical requirements (analog/digital output) - Environmental conditions (vibration, ambient temperature) - Hazardous area classification (ATEX, IECEx) - Maintenance accessibility and calibration frequency

8. Industry Trends

Emerging developments include: - Integration with wireless communication protocols (WirelessHART) - Multiparameter sensors combining level, temperature, and pressure - Self-powered IoT-enabled devices using energy harvesting - Advanced materials for extreme pH environments - Smart diagnostics with predictive maintenance capabilities

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