Float, Level Sensors

Part Number	Description / PDF	Quantity
VP03EM Carlo Gavazzi	SEN LVL OPTICAL MOD NPN NC	0
88508-000 TE Connectivity Measurement Specialties	LIQUID LEVEL SENSOR	0
VP01EM Carlo Gavazzi	SEN LVL OPTICAL MOD NPN NC	0
LLG810D3L24-005 SST Sensing	LIQUID LEVEL SENSOR	0
VPP205 Carlo Gavazzi	LVL SEN COND 2 PROBE 0.5IN PP	1
59630-2-T-05-F Wickmann / Littelfuse	REED SENSOR W/INTEGRAL FLOAT	0
59630-2-T-01-A Wickmann / Littelfuse	REED SENSOR W/INTEGRAL FLOAT	0
LLE101101 Honeywell Sensing and Productivity Solutions	SENSOR LIQUID LEV TYPE1 -40-125C	0
LLE102101 Honeywell Sensing and Productivity Solutions	SENSOR LIQUID LEV TYPE2 -40-125C	0
LLE101000-109 Honeywell Sensing and Productivity Solutions	LIQUID LEVEL SENSOR	0
LS02-1A66-PP-5000W Standex Electronics	SENSOR LEVEL FLOAT M10	0
CTANK-A511 Digi	TANK LEVEL MONITOR A511	0
59630-3-T-02-A Wickmann / Littelfuse	REED SENSOR W/INTEGRAL FLOAT	0
LLE105100 Honeywell Sensing and Productivity Solutions	SENSOR LIQUID LEV TYPE5 -40-125C	0
59630-4-T-01-F Wickmann / Littelfuse	REED SENSOR W/INTEGRAL FLOAT	0
ILSEU-G0100-D Sensata Technologies – Cynergy3	SENSOR PRESSURE 0-1MWG 0.5-4.5V	0
CTANK-M110 Digi	TANK LEVEL MONITOR M110	0
LLE205100 Honeywell Sensing and Productivity Solutions	LLE LIQUID LEVEL SENSOR	0
RSF104Y100JN004 Sensata Technologies – Cynergy3	VERTICAL, EXT MOUNT, N/C, 25VA	0
CTANK-A621 Digi	TANK LEVEL MONITOR A621	0

Float, Level Sensors

1. Overview

Float level sensors are electromechanical devices that measure liquid levels using buoyancy principles. They consist of a floating element mechanically linked to a sensing component, providing continuous or point-level detection. These sensors play a critical role in industrial automation, ensuring process efficiency, safety, and resource optimization across sectors like water treatment, energy, and manufacturing.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Magnetic Float Switches	Hermetically sealed contacts activated by float movement	Water tanks, fuel storage
Mechanical Lever Arm	Physical linkage translating float motion to potentiometer	Industrial boilers, hydraulic systems
Guided Tube Float	Float moves along a vertical tube, triggering reed switches	Chemical processing, corrosive environments
Optical Float Sensors	Combines float mechanism with infrared detection	Medical equipment, cleanrooms

3. Structure and Components

A typical float level sensor comprises: - Float Element: Hollow cylinder made of stainless steel, plastic, or titanium - Guide Mechanism: Rigid rod or cable for vertical movement guidance - Sensing Assembly: Reed switches, potentiometers, or Hall-effect sensors - Enclosure: IP65-rated housing with process connections (NPT, flanges) - Electrical Interface: Terminal block or industrial connectors (M12, etc.) The design ensures reliable operation in media with specific gravity 0.5 and temperatures up to 200 C.

4. Key Technical Specifications

Parameter	Description	Importance
Measurement Range	0.1 10 meters	Determines application suitability
Accuracy	1 3% FS	Process control reliability
Output Signal	4 20 mA, 0 10V, SPST	System integration capability
Environmental Temp.	-40 C to +85 C	Operational stability
Process Connection	1/2" 4" NPT, DIN	Installation compatibility
Material Compatibility	PVDF, SS316, EPDM	Chemical resistance

5. Application Fields

Water/Wastewater Treatment: Reservoir level monitoring
Oil & Gas: Crude oil storage tank level detection
Pharmaceuticals: Reactor vessel fill control
Power Generation: Cooling tower water level management
Food & Beverage: Syrup level detection in processing tanks

6. Leading Manufacturers and Products

Manufacturer	Key Product	Features
Siemens	Float Switch Series 8ME	ATEX-certified, 0.1% repeatability
Honeywell	LM Series Level Switches	316SS construction, SIL2 rated
TE Connectivity	Mini-Level Switch	Compact 6mm diameter design
Endress+Hauser	Prosonic M Float Switch	Dual-limit detection with IO-Link

7. Selection Recommendations

Key considerations include: - Media properties (corrosiveness, viscosity, density) - Required measurement range and resolution - Electrical requirements (analog/digital output) - Environmental conditions (vibration, ambient temperature) - Hazardous area classification (ATEX, IECEx) - Maintenance accessibility and calibration frequency

8. Industry Trends

Emerging developments include: - Integration with wireless communication protocols (WirelessHART) - Multiparameter sensors combining level, temperature, and pressure - Self-powered IoT-enabled devices using energy harvesting - Advanced materials for extreme pH environments - Smart diagnostics with predictive maintenance capabilities