Float, Level Sensors

Image Part Number Description / PDF Quantity Rfq
SSF23XPM12

SSF23XPM12

Sensata Technologies – Cynergy3

FLOATSWITCH M16 VERT SS

0

LK8123

LK8123

ifm Efector

ELECTRONIC LEVEL SENSOR; PNP/NPN

0

FSV-35

FSV-35

Carlo Gavazzi

FLOAT SWITCH VERT 1/8 PT PS

5

LLC500D3L

LLC500D3L

SST Sensing

LIQUID LEVEL SENSOR

30

SSV66A35B185SPM12

SSV66A35B185SPM12

Sensata Technologies – Cynergy3

SD MNT DUAL SW PNT FLTSW M12

0

CD34CNFLFPCP2

CD34CNFLFPCP2

Carlo Gavazzi

SENSOR LEVEL SWITCH PNP

0

SH-5653RH

SH-5653RH

Sensata Technologies – Cynergy3

3 FLGE MNT FLOATSWITCH REED

0

MS10B

MS10B

Sensata Technologies – Cynergy3

CABLE FLOAT SPST-NC 10A PLOY

0

PLS-051B-3PPI

PLS-051B-3PPI

PIC GmbH

STANDARD LEVEL SENSOR

489

RSF66A25B175P

RSF66A25B175P

Sensata Technologies – Cynergy3

DL PNT FLOATSWITCH 202MM TOTAL L

4

RSF86HP

RSF86HP

Sensata Technologies – Cynergy3

FLOATSWITCH HORZ 1A NO/NC PPS

0

LLF46Y100RF

LLF46Y100RF

Sensata Technologies – Cynergy3

FLOAT SWITCH 25VA PPS 1M PVC 16/

0

BE-R1-P

BE-R1-P

Panasonic

LIQUID LEVEL SENSOR PNP

3

SSF67V70S1500

SSF67V70S1500

Sensata Technologies – Cynergy3

SENSOR LEVEL 70-1500MM 4-20MA

2

ILLSU-GI240-5-008

ILLSU-GI240-5-008

Sensata Technologies – Cynergy3

SENSOR PRES 0-240"WG 4-20MA 8M

0

FSH-21

FSH-21

Carlo Gavazzi

FLOAT SWITCH HRZ COMP MNT PP

5

LLC101101

LLC101101

SST Sensing

LIQUID LEVEL SENSOR

149

RSF166A25B75

RSF166A25B75

Sensata Technologies – Cynergy3

DL PNT FLOATSWITCH 102MM TOTAL L

4

RSF66A50A100P

RSF66A50A100P

Sensata Technologies – Cynergy3

DL PNT FLOATSWITCH 134MM TOTAL L

0

ILSEU-GI480-5

ILSEU-GI480-5

Sensata Technologies – Cynergy3

SENSOR PRESSURE 0-480WG 4-20MA

0

Float, Level Sensors

1. Overview

Float level sensors are electromechanical devices that measure liquid levels using buoyancy principles. They consist of a floating element mechanically linked to a sensing component, providing continuous or point-level detection. These sensors play a critical role in industrial automation, ensuring process efficiency, safety, and resource optimization across sectors like water treatment, energy, and manufacturing.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Magnetic Float SwitchesHermetically sealed contacts activated by float movementWater tanks, fuel storage
Mechanical Lever ArmPhysical linkage translating float motion to potentiometerIndustrial boilers, hydraulic systems
Guided Tube FloatFloat moves along a vertical tube, triggering reed switchesChemical processing, corrosive environments
Optical Float SensorsCombines float mechanism with infrared detectionMedical equipment, cleanrooms

3. Structure and Components

A typical float level sensor comprises: - Float Element: Hollow cylinder made of stainless steel, plastic, or titanium - Guide Mechanism: Rigid rod or cable for vertical movement guidance - Sensing Assembly: Reed switches, potentiometers, or Hall-effect sensors - Enclosure: IP65-rated housing with process connections (NPT, flanges) - Electrical Interface: Terminal block or industrial connectors (M12, etc.) The design ensures reliable operation in media with specific gravity 0.5 and temperatures up to 200 C.

4. Key Technical Specifications

ParameterDescriptionImportance
Measurement Range0.1 10 metersDetermines application suitability
Accuracy 1 3% FSProcess control reliability
Output Signal4 20 mA, 0 10V, SPSTSystem integration capability
Environmental Temp.-40 C to +85 COperational stability
Process Connection1/2" 4" NPT, DINInstallation compatibility
Material CompatibilityPVDF, SS316, EPDMChemical resistance

5. Application Fields

  • Water/Wastewater Treatment: Reservoir level monitoring
  • Oil & Gas: Crude oil storage tank level detection
  • Pharmaceuticals: Reactor vessel fill control
  • Power Generation: Cooling tower water level management
  • Food & Beverage: Syrup level detection in processing tanks

6. Leading Manufacturers and Products

ManufacturerKey ProductFeatures
SiemensFloat Switch Series 8MEATEX-certified, 0.1% repeatability
HoneywellLM Series Level Switches316SS construction, SIL2 rated
TE ConnectivityMini-Level SwitchCompact 6mm diameter design
Endress+HauserProsonic M Float SwitchDual-limit detection with IO-Link

7. Selection Recommendations

Key considerations include: - Media properties (corrosiveness, viscosity, density) - Required measurement range and resolution - Electrical requirements (analog/digital output) - Environmental conditions (vibration, ambient temperature) - Hazardous area classification (ATEX, IECEx) - Maintenance accessibility and calibration frequency

8. Industry Trends

Emerging developments include: - Integration with wireless communication protocols (WirelessHART) - Multiparameter sensors combining level, temperature, and pressure - Self-powered IoT-enabled devices using energy harvesting - Advanced materials for extreme pH environments - Smart diagnostics with predictive maintenance capabilities

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