Float, Level Sensors

Image Part Number Description / PDF Quantity Rfq
VPC310

VPC310

Carlo Gavazzi

LVL SEN COND 3 PROBE 1IN PVC

1

SQ4-A21-N

SQ4-A21-N

Panasonic

SENSOR FOR STANDARD LIQUID NPN

3

59630-4-T-05-F

59630-4-T-05-F

Wickmann / Littelfuse

REED SENSOR W/INTEGRAL FLOAT

0

SH-3151

SH-3151

Sensata Technologies – Cynergy3

2 NPT FLOATSWITCH SS

0

PLS-092A-3PPH

PLS-092A-3PPH

PIC GmbH

HORIZONTAL LEVEL SENSOR

248

59630-1-T-02-A

59630-1-T-02-A

Wickmann / Littelfuse

REED SENSOR W/INTEGRAL FLOAT

1548

TLL122-N500

TLL122-N500

VERTICAL FLOAT SWITCH 500MM

24

LLF59Y100JC

LLF59Y100JC

Sensata Technologies – Cynergy3

FLOATSWITCH VERT .6A NC/NO NYLON

0

TSF83Y100D

TSF83Y100D

Sensata Technologies – Cynergy3

THERMISTOR FLOAT SWTCH NYLON .6A

0

SSF67A50A100

SSF67A50A100

Sensata Technologies – Cynergy3

DL LVL FLOATSW 127MM TOTAL L

0

VP02E

VP02E

Carlo Gavazzi

SENS OPTICAL LIQUID LEVEL NPN NO

7

FSH-31

FSH-31

Carlo Gavazzi

FLOAT SWITCH HRZ 1/2 NPT PP

7

RSF166A25B125P

RSF166A25B125P

Sensata Technologies – Cynergy3

DL PNT FLOATSWITCH 152MM TOTAL L

5

TSF76Y050TV

TSF76Y050TV

Sensata Technologies – Cynergy3

THERMISTOR FLOAT SWITCH PPS .6A

0

ILTS-G1000-015

ILTS-G1000-015

Sensata Technologies – Cynergy3

SENSOR PRESSURE 0-10MWG 4-20MA

0

RSF77Y100GN

RSF77Y100GN

Sensata Technologies – Cynergy3

FLOAT SENS LIQ SPST-NC/NO .6A

0

SSF67A50A250

SSF67A50A250

Sensata Technologies – Cynergy3

2 LEVEL SWITCH IN SS 316 25VA P

0

LS05/GZ-1A66-5-500W

LS05/GZ-1A66-5-500W

Standex Electronics

SENSOR LEVEL FLOAT SPST-NO

0

RSF56Y100RC

RSF56Y100RC

Sensata Technologies – Cynergy3

FLOATSWITCH VERT .6A NO/NC PPS

21

MS20A

MS20A

Sensata Technologies – Cynergy3

CABLE FLOAT SPST-NO 20A PVC

0

Float, Level Sensors

1. Overview

Float level sensors are electromechanical devices that measure liquid levels using buoyancy principles. They consist of a floating element mechanically linked to a sensing component, providing continuous or point-level detection. These sensors play a critical role in industrial automation, ensuring process efficiency, safety, and resource optimization across sectors like water treatment, energy, and manufacturing.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Magnetic Float SwitchesHermetically sealed contacts activated by float movementWater tanks, fuel storage
Mechanical Lever ArmPhysical linkage translating float motion to potentiometerIndustrial boilers, hydraulic systems
Guided Tube FloatFloat moves along a vertical tube, triggering reed switchesChemical processing, corrosive environments
Optical Float SensorsCombines float mechanism with infrared detectionMedical equipment, cleanrooms

3. Structure and Components

A typical float level sensor comprises: - Float Element: Hollow cylinder made of stainless steel, plastic, or titanium - Guide Mechanism: Rigid rod or cable for vertical movement guidance - Sensing Assembly: Reed switches, potentiometers, or Hall-effect sensors - Enclosure: IP65-rated housing with process connections (NPT, flanges) - Electrical Interface: Terminal block or industrial connectors (M12, etc.) The design ensures reliable operation in media with specific gravity 0.5 and temperatures up to 200 C.

4. Key Technical Specifications

ParameterDescriptionImportance
Measurement Range0.1 10 metersDetermines application suitability
Accuracy 1 3% FSProcess control reliability
Output Signal4 20 mA, 0 10V, SPSTSystem integration capability
Environmental Temp.-40 C to +85 COperational stability
Process Connection1/2" 4" NPT, DINInstallation compatibility
Material CompatibilityPVDF, SS316, EPDMChemical resistance

5. Application Fields

  • Water/Wastewater Treatment: Reservoir level monitoring
  • Oil & Gas: Crude oil storage tank level detection
  • Pharmaceuticals: Reactor vessel fill control
  • Power Generation: Cooling tower water level management
  • Food & Beverage: Syrup level detection in processing tanks

6. Leading Manufacturers and Products

ManufacturerKey ProductFeatures
SiemensFloat Switch Series 8MEATEX-certified, 0.1% repeatability
HoneywellLM Series Level Switches316SS construction, SIL2 rated
TE ConnectivityMini-Level SwitchCompact 6mm diameter design
Endress+HauserProsonic M Float SwitchDual-limit detection with IO-Link

7. Selection Recommendations

Key considerations include: - Media properties (corrosiveness, viscosity, density) - Required measurement range and resolution - Electrical requirements (analog/digital output) - Environmental conditions (vibration, ambient temperature) - Hazardous area classification (ATEX, IECEx) - Maintenance accessibility and calibration frequency

8. Industry Trends

Emerging developments include: - Integration with wireless communication protocols (WirelessHART) - Multiparameter sensors combining level, temperature, and pressure - Self-powered IoT-enabled devices using energy harvesting - Advanced materials for extreme pH environments - Smart diagnostics with predictive maintenance capabilities

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