Encoders

Image Part Number Description / PDF Quantity Rfq
01079-002

01079-002

Sensata Technologies – BEI Sensors

ROTARY ENCODER ABSOLUTE 4096PPR

0

01075-129

01075-129

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 1000PPR

0

01018-836

01018-836

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 2000PPR

8

PAUX_E9//PSSG//13B12D5//S5R150

PAUX_E9//PSSG//13B12D5//S5R150

Sensata Technologies – BEI Sensors

ENCODER ROTARY 4096PPR 13BIT GC

0

01039-2439

01039-2439

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 80PPR

0

01002-9434

01002-9434

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 2048PPR

0

01070-319

01070-319

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 2048PPR

0

01002-10176

01002-10176

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 100PPR

0

01059-018

01059-018

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL PROG

0

01064-088

01064-088

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 100PPR

0

HS25F-62-R12-SS-1024-ABZC-15V/V-SCS18-S

HS25F-62-R12-SS-1024-ABZC-15V/V-SCS18-S

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 1024PPR

0

01039-3603

01039-3603

Sensata Technologies – BEI Sensors

ROTARY ENCODR INCREMENTAL 120PPR

0

01039-3813

01039-3813

Sensata Technologies – BEI Sensors

ROTARY ENCODR INCREMENTAL 200PPR

4

01039-2912

01039-2912

Sensata Technologies – BEI Sensors

ROTARY ENCODR INCREMENTAL 600PPR

0

01002-7048

01002-7048

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 1024PPR

0

01002-2111

01002-2111

Sensata Technologies – BEI Sensors

ENCODER ROTARY 1024PPR 28V SPEC

0

01002-7168

01002-7168

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 1024PPR

0

01039-2886

01039-2886

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 3PPR

0

01085-017

01085-017

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 1000PPR

0

01018-910

01018-910

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 1000PPR

4

Encoders

1. Overview

Encoders are electro-mechanical devices that convert mechanical motion into digital signals. They play a critical role in measuring position, velocity, and direction in automation systems. By translating physical movement into electrical signals, encoders enable precise control in industrial machinery, robotics, and motion control systems. Their importance continues to grow with advancements in Industry 4.0, smart manufacturing, and autonomous systems.

2. Main Types & Functional Classification

TypeFunctional CharacteristicsApplication Examples
Rotary EncodersMeasure angular position/speed using optical/magnetic sensorsCNC machine spindles, motor feedback systems
Linear EncodersTrack straight-line motion with scale and readheadCoordinate measuring machines, semiconductor manufacturing
Absolute EncodersProvide unique digital position codes at power-onRobot joint positioning, multi-axis systems
Incremental EncodersGenerate pulse trains for relative motion measurementConveyor belts, speed monitoring systems

3. Structure & Components

Typical encoder construction includes: - Housing (metal/plastic for environmental protection) - Shaft/bearing system (precision-machined for rotational stability) - Sensor module (optical code disk with LED/photodetector or magnetic Hall-effect sensors) - Signal processing circuitry (for noise filtering and waveform shaping) - Output interface (push-pull, open-collector, or digital fieldbus)

4. Key Technical Specifications

ParameterImportanceTypical Values
Resolution (PPR)Determines measurement precision100-10,000 PPR
Accuracy (arc-minutes)Indicates position measurement reliability 1 to 20 arc-minutes
Output TypeAffects system compatibilityIncremental: TTL/HTL, Absolute: SSI/CANopen
Environmental RatingDefines operating conditionsIP54-IP69K for dust/water resistance

5. Application Fields

  • Industrial Automation: Machining centers, assembly robots
  • Automotive: Electric power steering systems, transmission control
  • Renewable Energy: Wind turbine blade pitch control
  • Medical: MRI scanner positioning systems
  • Aerospace: Flight control surface monitoring

6. Leading Manufacturers & Products

ManufacturerProduct SeriesKey Features
HeidenhainROC400023-bit absolute rotary encoder with 0.1 m accuracy
OmronE6B2-CWZ6CIncremental encoder with 1000 PPR and IP67 rating
BalluffBML-CRK-P-2Magnetic linear encoder with 1 m resolution
CUI DevicesAMT22Programmable absolute encoder with SPI interface

7. Selection Guidelines

Key considerations include: - Application type (position vs. speed measurement) - Required resolution and mechanical accuracy - Environmental factors (temperature, vibration, contamination) - Output signal compatibility (analog/digital, communication protocol) - Mechanical mounting constraints (shaft size, space limitations) - Cost-performance trade-offs for the specific application

8. Industry Trends

Current trends shaping encoder technology: - Integration with IoT-enabled condition monitoring systems - Development of high-temperature encoders for extreme environments - Miniaturization for medical and aerospace applications - Adoption of wireless signal transmission for mobile equipment - Increasing use of multi-turn absolute encoders without battery backup - Enhanced cybersecurity features for industrial network protocols

Real-world implementation example: In semiconductor manufacturing, Heidenhain's linear encoders with 1 m accuracy enable nanometer-precision wafer positioning during photolithography processes, achieving 99.999% production yield rates.

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