Encoders

Image Part Number Description / PDF Quantity Rfq
01018-823

01018-823

Sensata Technologies – BEI Sensors

ENCODER ROTARY HD OPTICAL

0

01046-090

01046-090

Sensata Technologies – BEI Sensors

ROTARY ENCODR INCREMENTAL 100PPR

0

DHO514-1024S103

DHO514-1024S103

Sensata Technologies – BEI Sensors

ROTARY ENCODER INCREMEN 14MM

0

L25G-625-ABZ-5V/OCR-EPT07

L25G-625-ABZ-5V/OCR-EPT07

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 625PPR

0

01070-1206

01070-1206

Sensata Technologies – BEI Sensors

ROTARY ENCODR INCREMENT 1024PPR

0

IHM5_06//2G29//05000//G3R020//

IHM5_06//2G29//05000//G3R020//

Sensata Technologies – BEI Sensors

ROTARY ENCODR INCREMENT 5000PPR

0

01002-10650

01002-10650

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 500PPR

0

01039-3311

01039-3311

Sensata Technologies – BEI Sensors

ROTARY ENCODR INCREMENTAL 500PPR

0

01002-5637

01002-5637

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 2000PPR

0

01002-7317

01002-7317

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 1024PPR

0

01002-10320

01002-10320

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 1800PPR

0

XHS25F-75-R2-SS-1000-ABZC-28V/V-SCS18

XHS25F-75-R2-SS-1000-ABZC-28V/V-SCS18

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 1000PPR

0

01039-2747

01039-2747

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 30PPR

0

01079-061

01079-061

Sensata Technologies – BEI Sensors

ENCODER ROTARY 10 BIT GC 28V

0

01070-686

01070-686

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 1800PPR

0

01070-253

01070-253

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 1024PPR

1

01070-1077

01070-1077

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 2048PPR

0

01070-918

01070-918

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 1024PPR

0

H25D-1500-ABC-28V/V-SM16

H25D-1500-ABC-28V/V-SM16

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 1500PPR

0

01094-066

01094-066

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 2048PPR

0

Encoders

1. Overview

Encoders are electro-mechanical devices that convert mechanical motion into digital signals. They play a critical role in measuring position, velocity, and direction in automation systems. By translating physical movement into electrical signals, encoders enable precise control in industrial machinery, robotics, and motion control systems. Their importance continues to grow with advancements in Industry 4.0, smart manufacturing, and autonomous systems.

2. Main Types & Functional Classification

TypeFunctional CharacteristicsApplication Examples
Rotary EncodersMeasure angular position/speed using optical/magnetic sensorsCNC machine spindles, motor feedback systems
Linear EncodersTrack straight-line motion with scale and readheadCoordinate measuring machines, semiconductor manufacturing
Absolute EncodersProvide unique digital position codes at power-onRobot joint positioning, multi-axis systems
Incremental EncodersGenerate pulse trains for relative motion measurementConveyor belts, speed monitoring systems

3. Structure & Components

Typical encoder construction includes: - Housing (metal/plastic for environmental protection) - Shaft/bearing system (precision-machined for rotational stability) - Sensor module (optical code disk with LED/photodetector or magnetic Hall-effect sensors) - Signal processing circuitry (for noise filtering and waveform shaping) - Output interface (push-pull, open-collector, or digital fieldbus)

4. Key Technical Specifications

ParameterImportanceTypical Values
Resolution (PPR)Determines measurement precision100-10,000 PPR
Accuracy (arc-minutes)Indicates position measurement reliability 1 to 20 arc-minutes
Output TypeAffects system compatibilityIncremental: TTL/HTL, Absolute: SSI/CANopen
Environmental RatingDefines operating conditionsIP54-IP69K for dust/water resistance

5. Application Fields

  • Industrial Automation: Machining centers, assembly robots
  • Automotive: Electric power steering systems, transmission control
  • Renewable Energy: Wind turbine blade pitch control
  • Medical: MRI scanner positioning systems
  • Aerospace: Flight control surface monitoring

6. Leading Manufacturers & Products

ManufacturerProduct SeriesKey Features
HeidenhainROC400023-bit absolute rotary encoder with 0.1 m accuracy
OmronE6B2-CWZ6CIncremental encoder with 1000 PPR and IP67 rating
BalluffBML-CRK-P-2Magnetic linear encoder with 1 m resolution
CUI DevicesAMT22Programmable absolute encoder with SPI interface

7. Selection Guidelines

Key considerations include: - Application type (position vs. speed measurement) - Required resolution and mechanical accuracy - Environmental factors (temperature, vibration, contamination) - Output signal compatibility (analog/digital, communication protocol) - Mechanical mounting constraints (shaft size, space limitations) - Cost-performance trade-offs for the specific application

8. Industry Trends

Current trends shaping encoder technology: - Integration with IoT-enabled condition monitoring systems - Development of high-temperature encoders for extreme environments - Miniaturization for medical and aerospace applications - Adoption of wireless signal transmission for mobile equipment - Increasing use of multi-turn absolute encoders without battery backup - Enhanced cybersecurity features for industrial network protocols

Real-world implementation example: In semiconductor manufacturing, Heidenhain's linear encoders with 1 m accuracy enable nanometer-precision wafer positioning during photolithography processes, achieving 99.999% production yield rates.

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