Encoders

Image Part Number Description / PDF Quantity Rfq
01005-1498

01005-1498

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 12700PPR

0

01002-9364

01002-9364

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 2500PPR

20

DST514-0250-002

DST514-0250-002

Sensata Technologies – BEI Sensors

FUNCTIONAL SAFETY ENCODER, 58MM,

0

CD120-250-ABZC-28V/V-SM18-B2

CD120-250-ABZC-28V/V-SM18-B2

Sensata Technologies – BEI Sensors

LINEAR CABLE TRANSDUCER INCREMEN

5

DSM5H10//5WTN//01024//GPR020/1J/CS****

DSM5H10//5WTN//01024//GPR020/1J/CS****

Sensata Technologies – BEI Sensors

ROTARY ENCODR INCREMENT 1024PPR

0

DSM5H06//5G59//00250//G6R/1J/**03**

DSM5H06//5G59//00250//G6R/1J/**03**

Sensata Technologies – BEI Sensors

ROTARY ENCODR INCREMENT 2048PPR

0

01070-330

01070-330

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 2000PPR

0

TCW400-1213-005

TCW400-1213-005

Sensata Technologies – BEI Sensors

TCW4 MOD MULTITURN 5-30V SSI NO

0

01070-379

01070-379

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 1024PPR

0

ACW400-0090-009

ACW400-0090-009

Sensata Technologies – BEI Sensors

ACW4 MOD 15-30V ANALOG RADIAL CA

0

DSM5H06//5G59//02048//G3R020/1J/**03**

DSM5H06//5G59//02048//G3R020/1J/**03**

Sensata Technologies – BEI Sensors

ROTARY ENCODR INCREMENT 2048PPR

0

DSM5H06//5G59//01024//G6A/1J/**03**

DSM5H06//5G59//01024//G6A/1J/**03**

Sensata Technologies – BEI Sensors

ROTARY ENCODR INCREMENT 1024PPR

0

01070-1547

01070-1547

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 1800PPR

13

01002-9000

01002-9000

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 2500PPR

0

01057-133

01057-133

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 2048PPR

0

DSO5H14//5G59//01024//GPR020//**DX**

DSO5H14//5G59//01024//GPR020//**DX**

Sensata Technologies – BEI Sensors

ROTARY ENCODR INCREMENT 1024PPR

0

01002-8551

01002-8551

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 1PPR

0

01012-071

01012-071

Sensata Technologies – BEI Sensors

ROTARY ENCODER ABSOLUTE 8PPR

2

ACW400-0360-011

ACW400-0360-011

Sensata Technologies – BEI Sensors

ACW4 MOD 11-30V ANALOG RADIAL CA

0

01070-715

01070-715

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 1024PPR

0

Encoders

1. Overview

Encoders are electro-mechanical devices that convert mechanical motion into digital signals. They play a critical role in measuring position, velocity, and direction in automation systems. By translating physical movement into electrical signals, encoders enable precise control in industrial machinery, robotics, and motion control systems. Their importance continues to grow with advancements in Industry 4.0, smart manufacturing, and autonomous systems.

2. Main Types & Functional Classification

TypeFunctional CharacteristicsApplication Examples
Rotary EncodersMeasure angular position/speed using optical/magnetic sensorsCNC machine spindles, motor feedback systems
Linear EncodersTrack straight-line motion with scale and readheadCoordinate measuring machines, semiconductor manufacturing
Absolute EncodersProvide unique digital position codes at power-onRobot joint positioning, multi-axis systems
Incremental EncodersGenerate pulse trains for relative motion measurementConveyor belts, speed monitoring systems

3. Structure & Components

Typical encoder construction includes: - Housing (metal/plastic for environmental protection) - Shaft/bearing system (precision-machined for rotational stability) - Sensor module (optical code disk with LED/photodetector or magnetic Hall-effect sensors) - Signal processing circuitry (for noise filtering and waveform shaping) - Output interface (push-pull, open-collector, or digital fieldbus)

4. Key Technical Specifications

ParameterImportanceTypical Values
Resolution (PPR)Determines measurement precision100-10,000 PPR
Accuracy (arc-minutes)Indicates position measurement reliability 1 to 20 arc-minutes
Output TypeAffects system compatibilityIncremental: TTL/HTL, Absolute: SSI/CANopen
Environmental RatingDefines operating conditionsIP54-IP69K for dust/water resistance

5. Application Fields

  • Industrial Automation: Machining centers, assembly robots
  • Automotive: Electric power steering systems, transmission control
  • Renewable Energy: Wind turbine blade pitch control
  • Medical: MRI scanner positioning systems
  • Aerospace: Flight control surface monitoring

6. Leading Manufacturers & Products

ManufacturerProduct SeriesKey Features
HeidenhainROC400023-bit absolute rotary encoder with 0.1 m accuracy
OmronE6B2-CWZ6CIncremental encoder with 1000 PPR and IP67 rating
BalluffBML-CRK-P-2Magnetic linear encoder with 1 m resolution
CUI DevicesAMT22Programmable absolute encoder with SPI interface

7. Selection Guidelines

Key considerations include: - Application type (position vs. speed measurement) - Required resolution and mechanical accuracy - Environmental factors (temperature, vibration, contamination) - Output signal compatibility (analog/digital, communication protocol) - Mechanical mounting constraints (shaft size, space limitations) - Cost-performance trade-offs for the specific application

8. Industry Trends

Current trends shaping encoder technology: - Integration with IoT-enabled condition monitoring systems - Development of high-temperature encoders for extreme environments - Miniaturization for medical and aerospace applications - Adoption of wireless signal transmission for mobile equipment - Increasing use of multi-turn absolute encoders without battery backup - Enhanced cybersecurity features for industrial network protocols

Real-world implementation example: In semiconductor manufacturing, Heidenhain's linear encoders with 1 m accuracy enable nanometer-precision wafer positioning during photolithography processes, achieving 99.999% production yield rates.

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