Encoders

Image Part Number Description / PDF Quantity Rfq
HEDL-5561#J06

HEDL-5561#J06

Broadcom

ROTARY ENCODER OPTICAL 1024PPR

72

702-20-S-10000-R-OC-1-S-1-SY-N-N

702-20-S-10000-R-OC-1-S-1-SY-N-N

Encoder Products Company

2.0" DIA 3/8" DIA. SHAFT SERVO

10

H6-0500-0250-05-A-Y-A-F-A-X

H6-0500-0250-05-A-Y-A-F-A-X

Phoenix America

NON-UNIVERSAL HUB ENCODER KIT

0

H4-0360-0156-05-A-Y-A-F-A-X

H4-0360-0156-05-A-Y-A-F-A-X

Phoenix America

NON-UNIVERSAL HUB ENCODER KIT

0

25T-40SJ-3600NV1ROC-SMY-S3

25T-40SJ-3600NV1ROC-SMY-S3

Encoder Products Company

2.5" DIA. 1" DIA. BORE 1.75" TO

10

15S-20M1-8192NV1ROC-M00

15S-20M1-8192NV1ROC-M00

Encoder Products Company

1.5" DIA INCREMENTAL ENCODER 6MM

10

8.5000.8358.0512

8.5000.8358.0512

Kübler, Inc.

INCREMENTAL ENCODER 512 PPR

7

25T-11SJ-512NV1RHV-SMX-S3

25T-11SJ-512NV1RHV-SMX-S3

Encoder Products Company

2.5" DIA. 5/8" DIA. BORE 1.75"

10

AMT123S-V

AMT123S-V

CUI Devices

KIT, AMT123S, INCREMENTAL ENCODE

0

RESW20D-50-201-1

RESW20D-50-201-1

Nidec Copal Electronics

ROTARY ENCODER OPTICAL 50PPR

26

DSK514-1024-004

DSK514-1024-004

Sensata Technologies – BEI Sensors

FUNCTIONAL SAFETY ENCODER, 58MM,

0

H9-0100-0000-05-A-Y-U-F-B-X

H9-0100-0000-05-A-Y-U-F-B-X

Phoenix America

UNIVERSAL HUB ENCODER KIT

100

62A11-01-050S

62A11-01-050S

Grayhill, Inc.

ROTARY ENCODER OPT 32PPR 5" CBL

114

725I-20-S-1024-R-HV-1-S-1-SX-N-N

725I-20-S-1024-R-HV-1-S-1-SX-N-N

Encoder Products Company

SIZE 25 ENCODER 3/8" DIA. SHAFT

10

711-1000-S-S-6-S-S-N

711-1000-S-S-6-S-S-N

Encoder Products Company

2.25" CUBE, INCREMENTAL, SINGLE

10

71BD36-3119

71BD36-3119

Grayhill, Inc.

ENCODER MECHANICAL 1/4 IN ADJ

43

HEDS-5500#I06

HEDS-5500#I06

Broadcom

ROTARY ENCODER OPTICAL 512PPR

6

711-0060-S-S-4-S-S-N

711-0060-S-S-4-S-S-N

Encoder Products Company

2.25" CUBE, INCREMENTAL, SINGLE

10

H9-0360-0250-05-A-N-A-F-A-X

H9-0360-0250-05-A-N-A-F-A-X

Phoenix America

NON-UNIVERSAL HUB ENCODER KIT

40

RVP510

RVP510

ifm Efector

SOLID SHAFT ENCODER; SHAFT DIAME

0

Encoders

1. Overview

Encoders are electro-mechanical devices that convert mechanical motion into digital signals. They play a critical role in measuring position, velocity, and direction in automation systems. By translating physical movement into electrical signals, encoders enable precise control in industrial machinery, robotics, and motion control systems. Their importance continues to grow with advancements in Industry 4.0, smart manufacturing, and autonomous systems.

2. Main Types & Functional Classification

TypeFunctional CharacteristicsApplication Examples
Rotary EncodersMeasure angular position/speed using optical/magnetic sensorsCNC machine spindles, motor feedback systems
Linear EncodersTrack straight-line motion with scale and readheadCoordinate measuring machines, semiconductor manufacturing
Absolute EncodersProvide unique digital position codes at power-onRobot joint positioning, multi-axis systems
Incremental EncodersGenerate pulse trains for relative motion measurementConveyor belts, speed monitoring systems

3. Structure & Components

Typical encoder construction includes: - Housing (metal/plastic for environmental protection) - Shaft/bearing system (precision-machined for rotational stability) - Sensor module (optical code disk with LED/photodetector or magnetic Hall-effect sensors) - Signal processing circuitry (for noise filtering and waveform shaping) - Output interface (push-pull, open-collector, or digital fieldbus)

4. Key Technical Specifications

ParameterImportanceTypical Values
Resolution (PPR)Determines measurement precision100-10,000 PPR
Accuracy (arc-minutes)Indicates position measurement reliability 1 to 20 arc-minutes
Output TypeAffects system compatibilityIncremental: TTL/HTL, Absolute: SSI/CANopen
Environmental RatingDefines operating conditionsIP54-IP69K for dust/water resistance

5. Application Fields

  • Industrial Automation: Machining centers, assembly robots
  • Automotive: Electric power steering systems, transmission control
  • Renewable Energy: Wind turbine blade pitch control
  • Medical: MRI scanner positioning systems
  • Aerospace: Flight control surface monitoring

6. Leading Manufacturers & Products

ManufacturerProduct SeriesKey Features
HeidenhainROC400023-bit absolute rotary encoder with 0.1 m accuracy
OmronE6B2-CWZ6CIncremental encoder with 1000 PPR and IP67 rating
BalluffBML-CRK-P-2Magnetic linear encoder with 1 m resolution
CUI DevicesAMT22Programmable absolute encoder with SPI interface

7. Selection Guidelines

Key considerations include: - Application type (position vs. speed measurement) - Required resolution and mechanical accuracy - Environmental factors (temperature, vibration, contamination) - Output signal compatibility (analog/digital, communication protocol) - Mechanical mounting constraints (shaft size, space limitations) - Cost-performance trade-offs for the specific application

8. Industry Trends

Current trends shaping encoder technology: - Integration with IoT-enabled condition monitoring systems - Development of high-temperature encoders for extreme environments - Miniaturization for medical and aerospace applications - Adoption of wireless signal transmission for mobile equipment - Increasing use of multi-turn absolute encoders without battery backup - Enhanced cybersecurity features for industrial network protocols

Real-world implementation example: In semiconductor manufacturing, Heidenhain's linear encoders with 1 m accuracy enable nanometer-precision wafer positioning during photolithography processes, achieving 99.999% production yield rates.

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