Encoders

Image Part Number Description / PDF Quantity Rfq
01002-9000

01002-9000

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 2500PPR

0

702-07-S-2500-R-OC-1-F-1-SY-N-N

702-07-S-2500-R-OC-1-F-1-SY-N-N

Encoder Products Company

ENCODER ROTARY 2" DIA 2500PPR 7P

10

01057-133

01057-133

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 2048PPR

0

702-07-S-0120-R-HV-1-F-1-SX-N-N

702-07-S-0120-R-HV-1-F-1-SX-N-N

Encoder Products Company

ENCODER ROTARY 2" DIA 120PPR 10

10

H2-0400-0118-05-A-N-H-F-A-X

H2-0400-0118-05-A-N-H-F-A-X

Phoenix America

NON-UNIVERSAL HUB ENCODER KIT

40

DSO5H14//5G59//01024//GPR020//**DX**

DSO5H14//5G59//01024//GPR020//**DX**

Sensata Technologies – BEI Sensors

ROTARY ENCODR INCREMENT 1024PPR

0

PEC16-4015F-N0024

PEC16-4015F-N0024

J.W. Miller / Bourns

ROTARY ENCODER MECHANICAL 24PPR

127

01002-8551

01002-8551

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 1PPR

0

25T-40SJ-060NV1RHV-SMX-S3

25T-40SJ-060NV1RHV-SMX-S3

Encoder Products Company

2.5" DIA. 1" DIA. BORE 1.75" TO

10

HEDS-9000#A00

HEDS-9000#A00

Broadcom

ROTARY ENCODER OPTICAL 500PPR

0

01012-071

01012-071

Sensata Technologies – BEI Sensors

ROTARY ENCODER ABSOLUTE 8PPR

2

702-20-S-3600-R-OC-1-F-1-SY-N-N

702-20-S-3600-R-OC-1-F-1-SY-N-N

Encoder Products Company

ENCODER ROTARY 2" DIA 3600PPR 7P

10

H4-0360-0315-05-A-Y-A-F-A-X

H4-0360-0315-05-A-Y-A-F-A-X

Phoenix America

NON-UNIVERSAL HUB ENCODER KIT

0

716-1000-S-S-4-S-S-N

716-1000-S-S-4-S-S-N

Encoder Products Company

2.25" CUBE, INCREMENTAL, QUADRAT

10

702-07-S-4096-R-HV-1-F-1-SX-N-N

702-07-S-4096-R-HV-1-F-1-SX-N-N

Encoder Products Company

ENCODER ROTARY 2" DIA 4096PPR 10

10

H6-0360-0315-05-A-Y-A-F-A-X

H6-0360-0315-05-A-Y-A-F-A-X

Phoenix America

NON-UNIVERSAL HUB ENCODER KIT

0

ECW1J-C24-CC0024L

ECW1J-C24-CC0024L

J.W. Miller / Bourns

ROTARY ENCODER MECHANICAL 24PPR

246

25T-40SJ-10000NV1RHV-SMX-S3

25T-40SJ-10000NV1RHV-SMX-S3

Encoder Products Company

2.5" DIA. 1" DIA. BORE 1.75" TO

10

PEC12R-4030F-S0024

PEC12R-4030F-S0024

J.W. Miller / Bourns

ROTARY ENCODER INCREMENTAL 24PPR

361

H6-0100-0079-05-A-Y-A-F-A-X

H6-0100-0079-05-A-Y-A-F-A-X

Phoenix America

NON-UNIVERSAL HUB ENCODER KIT

0

Encoders

1. Overview

Encoders are electro-mechanical devices that convert mechanical motion into digital signals. They play a critical role in measuring position, velocity, and direction in automation systems. By translating physical movement into electrical signals, encoders enable precise control in industrial machinery, robotics, and motion control systems. Their importance continues to grow with advancements in Industry 4.0, smart manufacturing, and autonomous systems.

2. Main Types & Functional Classification

TypeFunctional CharacteristicsApplication Examples
Rotary EncodersMeasure angular position/speed using optical/magnetic sensorsCNC machine spindles, motor feedback systems
Linear EncodersTrack straight-line motion with scale and readheadCoordinate measuring machines, semiconductor manufacturing
Absolute EncodersProvide unique digital position codes at power-onRobot joint positioning, multi-axis systems
Incremental EncodersGenerate pulse trains for relative motion measurementConveyor belts, speed monitoring systems

3. Structure & Components

Typical encoder construction includes: - Housing (metal/plastic for environmental protection) - Shaft/bearing system (precision-machined for rotational stability) - Sensor module (optical code disk with LED/photodetector or magnetic Hall-effect sensors) - Signal processing circuitry (for noise filtering and waveform shaping) - Output interface (push-pull, open-collector, or digital fieldbus)

4. Key Technical Specifications

ParameterImportanceTypical Values
Resolution (PPR)Determines measurement precision100-10,000 PPR
Accuracy (arc-minutes)Indicates position measurement reliability 1 to 20 arc-minutes
Output TypeAffects system compatibilityIncremental: TTL/HTL, Absolute: SSI/CANopen
Environmental RatingDefines operating conditionsIP54-IP69K for dust/water resistance

5. Application Fields

  • Industrial Automation: Machining centers, assembly robots
  • Automotive: Electric power steering systems, transmission control
  • Renewable Energy: Wind turbine blade pitch control
  • Medical: MRI scanner positioning systems
  • Aerospace: Flight control surface monitoring

6. Leading Manufacturers & Products

ManufacturerProduct SeriesKey Features
HeidenhainROC400023-bit absolute rotary encoder with 0.1 m accuracy
OmronE6B2-CWZ6CIncremental encoder with 1000 PPR and IP67 rating
BalluffBML-CRK-P-2Magnetic linear encoder with 1 m resolution
CUI DevicesAMT22Programmable absolute encoder with SPI interface

7. Selection Guidelines

Key considerations include: - Application type (position vs. speed measurement) - Required resolution and mechanical accuracy - Environmental factors (temperature, vibration, contamination) - Output signal compatibility (analog/digital, communication protocol) - Mechanical mounting constraints (shaft size, space limitations) - Cost-performance trade-offs for the specific application

8. Industry Trends

Current trends shaping encoder technology: - Integration with IoT-enabled condition monitoring systems - Development of high-temperature encoders for extreme environments - Miniaturization for medical and aerospace applications - Adoption of wireless signal transmission for mobile equipment - Increasing use of multi-turn absolute encoders without battery backup - Enhanced cybersecurity features for industrial network protocols

Real-world implementation example: In semiconductor manufacturing, Heidenhain's linear encoders with 1 m accuracy enable nanometer-precision wafer positioning during photolithography processes, achieving 99.999% production yield rates.

RFQ BOM Call Skype Email
Top