Resistors-Chassis Mount

Part Number	Description / PDF	Quantity
850F100E Ohmite	RES CHAS MNT 100 OHM 1% 50W	42
HS25 5R J Ohmite	RES CHAS MNT 5 OHM 5% 25W	178
F40J2K0E Ohmite	RES CHAS MNT 2K OHM 5% 40W	19
504BA254KDG2 Ohmite	20W 1800J 250K OHMS 10% SLAB	10
TA1K0PH10R0KE Ohmite	RES CHAS MNT 10 OHM 10% 1000W	4
HS75 16R F Ohmite	RES CHAS MNT 16 OHM 1% 75W	0
L25J100 Ohmite	RES CHAS MNT 100 OHM 5% 25W	0
HS150 4R3 F Ohmite	RES CHAS MNT 4.3 OHM 1% 150W	13
HS25 R05 J Ohmite	RES CHAS MNT 0.05 OHM 5% 25W	0
HS15 8R F Ohmite	RES CHAS MNT 8 OHM 1% 15W	0
HS25 24R J Ohmite	RES CHAS MNT 24 OHM 5% 25W	27
HS600 500R J Ohmite	600 WATT CHASSIS MOUNT	0
HS100 10R J Ohmite	RES CHAS MNT 10 OHM 5% 100W	0
WFH330L10KJE Ohmite	RES CHAS MNT 10K OHM 5% 330W	0
L100J10KE Ohmite	RES CHAS MNT 10K OHM 5% 100W	6
810F1K5E Ohmite	RES CHAS MNT 1.5K OHM 1% 10W	0
805F100E Ohmite	RES CHAS MNT 100 OHM 1% 5W	180
TGHGCR0020DE Ohmite	100W SOT227 0.0020 OHM 0.5%	75
HS150 150R F Ohmite	RES CHAS MNT 150 OHM 1% 150W	0
L25J1K5 Ohmite	RES CHAS MNT 1.5K OHM 5% 25W	36

Resistors-Chassis Mount

1. Overview

Chassis Mount Resistors are specialized electronic components designed for direct mounting onto equipment chassis or heat sinks. They provide critical functions including current limiting, voltage division, and energy dissipation in high-power applications. Their importance in modern technology lies in enabling thermal management stability and electrical performance in industrial, automotive, and power electronics systems.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
Wirewound Chassis Mount	High precision, pulse stability, 10-100W power rating	Industrial motor drives, test equipment
Film Type Chassis Mount	Low noise, fast response, 5-50W rating	Communication infrastructure, medical devices
Ceramic Composite Mount	High-temperature resistance, 50-300W rating	EV charging systems, renewable energy inverters

3. Structure and Composition

Typical construction includes:

Aluminum alloy heat-dissipating housing (surface-anodized for insulation)
High-purity ceramic substrate with resistive element (NiCr or TaN)
Multi-layer silicone coating for vibration resistance
Brass/copper alloy mounting terminals (anti-corrosion plated)

Thermal interface materials (TIM) ensure efficient heat transfer to chassis.

4. Key Technical Specifications

Parameter	Importance	Typical Range
Rated Power	Determines thermal handling capacity	5-500W
Resistance Range	Affects current regulation precision	0.1 -100k
Tolerance	Impacts circuit accuracy	0.5% to 5%
Temperature Coefficient	Stability over operating temperature	50-200ppm/ C
Dielectric Strength	Safety insulation performance	1.5-5kV

5. Application Fields

Primary industries include:

Industrial automation (variable frequency drives, PLCs)
Renewable energy (solar inverters, wind turbine converters)
Transportation (EV on-board chargers, railway traction systems)
Telecommunications (base station power amplifiers, data center PSUs)

Case Study: 300W ceramic composite resistors in EV fast chargers enable 15-minute battery charging cycles.

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Vishay Precision Group	CPW-100	100W wirewound, 0.1% tolerance
Ohmite Manufacturing	270 series	500W ceramic housing, IP65 rated
Panasonic Electronic	ERJ-P11	Thin-film technology, 100ppm/ C stability

7. Selection Guidelines

Key considerations:

Calculate required power derating (70% of max rating recommended)
Match resistance value with system voltage/current requirements
Evaluate thermal interface compatibility with chassis
Consider environmental factors (humidity, vibration, ambient temperature)
Budget allocation: High-reliability models may cost 2-3 standard versions

8. Industry Trends Analysis

Current development trends include:

Nano-ceramic materials enabling 40% smaller form factors
Integrated temperature sensing resistors for smart power systems
Graphene-enhanced thermal coatings improving heat dissipation by 25%
Automotive-grade models supporting 150 C operating temperatures
Industry 4.0 compatibility with IoT-enabled resistance monitoring

Market projections indicate 8.7% CAGR through 2030 driven by EV and 5G infrastructure demands.