Resistors-Chassis Mount

Part Number	Description / PDF	Quantity
HS25 120R J Ohmite	RES CHAS MNT 120 OHM 5% 25W	171
L25J3R0E Ohmite	RES CHAS MNT 3 OHM 5% 25W	18
HS15 R27 J Ohmite	RES CHAS MNT 0.27 OHM 5% 15W	66
HS10 220R J Ohmite	RES CHAS MNT 220 OHM 5% 10W	317
HS10 82R J Ohmite	RES CHAS MNT 82 OHM 5% 10W	0
508AS101KDG2 Ohmite	48W 8900J 100 OHM 10% SLAB	8
850F3K0E Ohmite	RES CHAS MNT 3K OHM 1% 50W	0
HS50 2R J Ohmite	RES CHAS MNT 2 OHM 5% 50W	116
825F56RE Ohmite	RES CHAS MNT 56 OHM 1% 25W	50
TA1K0PH250RKE Ohmite	RES CHAS MNT 250 OHM 10% 1000W	24
C300K2R5E Ohmite	RES CHAS MNT 2.5 OHM 10% 300W	0
HS25 150R J Ohmite	RES CHAS MNT 150 OHM 5% 25W	166
TAP800K5R0E Ohmite	RES CHAS MNT 5 OHM 10% 800W	19
HS100 R68 J Ohmite	RES CHAS MNT 0.68 OHM 5% 100W	5
TGHHV1K00JE Ohmite	RES CHAS MNT 1K OHM 5% 120W	182
850FR30E Ohmite	RES CHAS MNT 0.3 OHM 1% 50W	0
HS150 3R F Ohmite	RES CHAS MNT 3 OHM 1% 150W	0
HS500 10R J Ohmite	500 WATT CHASSIS MOUNT	5
HS25 50R J Ohmite	RES CHAS MNT 50 OHM 5% 25W	186
850F750E Ohmite	RES CHAS MNT 750 OHM 1% 50W	325

Resistors-Chassis Mount

1. Overview

Chassis Mount Resistors are specialized electronic components designed for direct mounting onto equipment chassis or heat sinks. They provide critical functions including current limiting, voltage division, and energy dissipation in high-power applications. Their importance in modern technology lies in enabling thermal management stability and electrical performance in industrial, automotive, and power electronics systems.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
Wirewound Chassis Mount	High precision, pulse stability, 10-100W power rating	Industrial motor drives, test equipment
Film Type Chassis Mount	Low noise, fast response, 5-50W rating	Communication infrastructure, medical devices
Ceramic Composite Mount	High-temperature resistance, 50-300W rating	EV charging systems, renewable energy inverters

3. Structure and Composition

Typical construction includes:

Aluminum alloy heat-dissipating housing (surface-anodized for insulation)
High-purity ceramic substrate with resistive element (NiCr or TaN)
Multi-layer silicone coating for vibration resistance
Brass/copper alloy mounting terminals (anti-corrosion plated)

Thermal interface materials (TIM) ensure efficient heat transfer to chassis.

4. Key Technical Specifications

Parameter	Importance	Typical Range
Rated Power	Determines thermal handling capacity	5-500W
Resistance Range	Affects current regulation precision	0.1 -100k
Tolerance	Impacts circuit accuracy	0.5% to 5%
Temperature Coefficient	Stability over operating temperature	50-200ppm/ C
Dielectric Strength	Safety insulation performance	1.5-5kV

5. Application Fields

Primary industries include:

Industrial automation (variable frequency drives, PLCs)
Renewable energy (solar inverters, wind turbine converters)
Transportation (EV on-board chargers, railway traction systems)
Telecommunications (base station power amplifiers, data center PSUs)

Case Study: 300W ceramic composite resistors in EV fast chargers enable 15-minute battery charging cycles.

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Vishay Precision Group	CPW-100	100W wirewound, 0.1% tolerance
Ohmite Manufacturing	270 series	500W ceramic housing, IP65 rated
Panasonic Electronic	ERJ-P11	Thin-film technology, 100ppm/ C stability

7. Selection Guidelines

Key considerations:

Calculate required power derating (70% of max rating recommended)
Match resistance value with system voltage/current requirements
Evaluate thermal interface compatibility with chassis
Consider environmental factors (humidity, vibration, ambient temperature)
Budget allocation: High-reliability models may cost 2-3 standard versions

8. Industry Trends Analysis

Current development trends include:

Nano-ceramic materials enabling 40% smaller form factors
Integrated temperature sensing resistors for smart power systems
Graphene-enhanced thermal coatings improving heat dissipation by 25%
Automotive-grade models supporting 150 C operating temperatures
Industry 4.0 compatibility with IoT-enabled resistance monitoring

Market projections indicate 8.7% CAGR through 2030 driven by EV and 5G infrastructure demands.