Resistors-Chassis Mount

Part Number	Description / PDF	Quantity
TE200B68RJ TE Connectivity AMP Connectors	RES CHAS MNT 68 OHM 5% 200W	0
HCF80J33RJ TE Connectivity AMP Connectors	HCF80 75W 33R 5% LEAD	20
THS106K8J TE Connectivity AMP Connectors	RES CHAS MNT 6.8K OHM 5% 10W	106
TE400B820RJ TE Connectivity AMP Connectors	RES CHAS MNT 820 OHM 5% 400W	6
HSA102R0J TE Connectivity AMP Connectors	RES CHAS MNT 2 OHM 5% 16W	84
HSA251R2J TE Connectivity AMP Connectors	RES CHAS MNT 1.2 OHM 5% 25W	192
HSC300100RJ TE Connectivity AMP Connectors	RES CHAS MNT 100 OHM 5% 300W	0
HSC100204RJ TE Connectivity AMP Connectors	RES CHAS MNT 204 OHM 5% 100W	17
HSA5033RJ TE Connectivity AMP Connectors	RES CHAS MNT 33 OHM 5% 50W	177
BDS4B100R47K TE Connectivity AMP Connectors	RES CHAS MNT 0.47 OHM 10% 100W	0
HSA5230RJ TE Connectivity AMP Connectors	RES CHAS MNT 230 OHM 5% 10W	134
HSA501K5J TE Connectivity AMP Connectors	RES CHAS MNT 1.5K OHM 5% 50W	387
HSC100R27J TE Connectivity AMP Connectors	RES CHAS MNT 0.27 OHM 5% 100W	70
THS503R9J TE Connectivity AMP Connectors	RES CHAS MNT 3.9 OHM 5% 50W	154
THS50270RJ TE Connectivity AMP Connectors	RES CHAS MNT 270 OHM 5% 50W	129
TE500B470RJ TE Connectivity AMP Connectors	RES CHAS MNT 470 OHM 5% 500W	0
TE500B27RJ TE Connectivity AMP Connectors	RES CHAS MNT 27 OHM 5% 500W	8
HSC200R75J TE Connectivity AMP Connectors	RES CHAS MNT 0.75 OHM 5% 200W	60
HSA5010RJ TE Connectivity AMP Connectors	RES CHAS MNT 10 OHM 5% 50W	92
HSA2548RJ TE Connectivity AMP Connectors	RES CHAS MNT 48 OHM 5% 25W	271

Resistors-Chassis Mount

1. Overview

Chassis Mount Resistors are specialized electronic components designed for direct mounting onto equipment chassis or heat sinks. They provide critical functions including current limiting, voltage division, and energy dissipation in high-power applications. Their importance in modern technology lies in enabling thermal management stability and electrical performance in industrial, automotive, and power electronics systems.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
Wirewound Chassis Mount	High precision, pulse stability, 10-100W power rating	Industrial motor drives, test equipment
Film Type Chassis Mount	Low noise, fast response, 5-50W rating	Communication infrastructure, medical devices
Ceramic Composite Mount	High-temperature resistance, 50-300W rating	EV charging systems, renewable energy inverters

3. Structure and Composition

Typical construction includes:

Aluminum alloy heat-dissipating housing (surface-anodized for insulation)
High-purity ceramic substrate with resistive element (NiCr or TaN)
Multi-layer silicone coating for vibration resistance
Brass/copper alloy mounting terminals (anti-corrosion plated)

Thermal interface materials (TIM) ensure efficient heat transfer to chassis.

4. Key Technical Specifications

Parameter	Importance	Typical Range
Rated Power	Determines thermal handling capacity	5-500W
Resistance Range	Affects current regulation precision	0.1 -100k
Tolerance	Impacts circuit accuracy	0.5% to 5%
Temperature Coefficient	Stability over operating temperature	50-200ppm/ C
Dielectric Strength	Safety insulation performance	1.5-5kV

5. Application Fields

Primary industries include:

Industrial automation (variable frequency drives, PLCs)
Renewable energy (solar inverters, wind turbine converters)
Transportation (EV on-board chargers, railway traction systems)
Telecommunications (base station power amplifiers, data center PSUs)

Case Study: 300W ceramic composite resistors in EV fast chargers enable 15-minute battery charging cycles.

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Vishay Precision Group	CPW-100	100W wirewound, 0.1% tolerance
Ohmite Manufacturing	270 series	500W ceramic housing, IP65 rated
Panasonic Electronic	ERJ-P11	Thin-film technology, 100ppm/ C stability

7. Selection Guidelines

Key considerations:

Calculate required power derating (70% of max rating recommended)
Match resistance value with system voltage/current requirements
Evaluate thermal interface compatibility with chassis
Consider environmental factors (humidity, vibration, ambient temperature)
Budget allocation: High-reliability models may cost 2-3 standard versions

8. Industry Trends Analysis

Current development trends include:

Nano-ceramic materials enabling 40% smaller form factors
Integrated temperature sensing resistors for smart power systems
Graphene-enhanced thermal coatings improving heat dissipation by 25%
Automotive-grade models supporting 150 C operating temperatures
Industry 4.0 compatibility with IoT-enabled resistance monitoring

Market projections indicate 8.7% CAGR through 2030 driven by EV and 5G infrastructure demands.