Resistors-Chassis Mount

Image	Part Number	Description / PDF	Quantity	Rfq
	RBEF05002R000KGB00 Vishay / Huntington Electric, Inc.	RBEF0500 2 10% 1/2L B	0
	RBEF0220R8000KFB00 Vishay / Huntington Electric, Inc.	RBEF0220 .8 10% 3/8L B	0
	RBEF00501R000KFB00 Vishay / Huntington Electric, Inc.	RBEF0050 1 10% 3/8L B	0
	RBEF03758R000KFB00 Vishay / Huntington Electric, Inc.	RBEF0375 8 10% 3/8L B	0
	MCRL01003K000JHBNI Vishay / Huntington Electric, Inc.	RES CHAS MNT 3K OHM 5% 100W	0
	RBEF016055R00KFB00 Vishay / Huntington Electric, Inc.	RBEF0160 55 10% 3/8L B	0
	RBEF0550R5000KGB00 Vishay / Huntington Electric, Inc.	RBEF0550 .5 10% 1/2L B	0
	RBEF0500R3000KGB00 Vishay / Huntington Electric, Inc.	RBEF0500 .3 10% 1/2L B	0
	RBEF050033R00KGB00 Vishay / Huntington Electric, Inc.	RBEF0500 33 10% 1/2L B	0
	RBEF04002R000KGB00 Vishay / Huntington Electric, Inc.	RBEF0400 2 10% 1/2L B	0
	FVE015520E3R00KE Vishay / Huntington Electric, Inc.	RES CHAS MNT 3 OHM 10% 155W	0
	RBEF03001R200KFB00 Vishay / Huntington Electric, Inc.	RBEF0300 1.2 10% 3/8L B	0
	RBEF0150R1200KFB00 Vishay / Huntington Electric, Inc.	RBEF0150 .12 10% 3/8L B	0
	RBEF04205R250KFB00 Vishay / Huntington Electric, Inc.	RBEF0420 5.25 10% 3/8L B	0
	RBEF040040R00KGB00 Vishay / Huntington Electric, Inc.	RBEF0400 40 10% 1/2L B	0
	RBEF022047R00KFB00 Vishay / Huntington Electric, Inc.	RBEF0220 47 10% 3/8L B	0
	RBEF0550R2330KGB00 Vishay / Huntington Electric, Inc.	RBEF0550 .233 10% 1/2L B	0
	RBEF0400R5000KGB00 Vishay / Huntington Electric, Inc.	RBEF0400 .5 10% 1/2L B	0
	AH200100R0JE66 Vishay / Huntington Electric, Inc.	AH200 100 5% E66	0
	RBEF04203R000KFB00 Vishay / Huntington Electric, Inc.	RBEF0420 3 10% 3/8L B	0

Resistors-Chassis Mount

1. Overview

Chassis Mount Resistors are specialized electronic components designed for direct mounting onto equipment chassis or heat sinks. They provide critical functions including current limiting, voltage division, and energy dissipation in high-power applications. Their importance in modern technology lies in enabling thermal management stability and electrical performance in industrial, automotive, and power electronics systems.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
Wirewound Chassis Mount	High precision, pulse stability, 10-100W power rating	Industrial motor drives, test equipment
Film Type Chassis Mount	Low noise, fast response, 5-50W rating	Communication infrastructure, medical devices
Ceramic Composite Mount	High-temperature resistance, 50-300W rating	EV charging systems, renewable energy inverters

3. Structure and Composition

Typical construction includes:

Aluminum alloy heat-dissipating housing (surface-anodized for insulation)
High-purity ceramic substrate with resistive element (NiCr or TaN)
Multi-layer silicone coating for vibration resistance
Brass/copper alloy mounting terminals (anti-corrosion plated)

Thermal interface materials (TIM) ensure efficient heat transfer to chassis.

4. Key Technical Specifications

Parameter	Importance	Typical Range
Rated Power	Determines thermal handling capacity	5-500W
Resistance Range	Affects current regulation precision	0.1 -100k
Tolerance	Impacts circuit accuracy	0.5% to 5%
Temperature Coefficient	Stability over operating temperature	50-200ppm/ C
Dielectric Strength	Safety insulation performance	1.5-5kV

5. Application Fields

Primary industries include:

Industrial automation (variable frequency drives, PLCs)
Renewable energy (solar inverters, wind turbine converters)
Transportation (EV on-board chargers, railway traction systems)
Telecommunications (base station power amplifiers, data center PSUs)

Case Study: 300W ceramic composite resistors in EV fast chargers enable 15-minute battery charging cycles.

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Vishay Precision Group	CPW-100	100W wirewound, 0.1% tolerance
Ohmite Manufacturing	270 series	500W ceramic housing, IP65 rated
Panasonic Electronic	ERJ-P11	Thin-film technology, 100ppm/ C stability

7. Selection Guidelines

Key considerations:

Calculate required power derating (70% of max rating recommended)
Match resistance value with system voltage/current requirements
Evaluate thermal interface compatibility with chassis
Consider environmental factors (humidity, vibration, ambient temperature)
Budget allocation: High-reliability models may cost 2-3 standard versions

8. Industry Trends Analysis

Current development trends include:

Nano-ceramic materials enabling 40% smaller form factors
Integrated temperature sensing resistors for smart power systems
Graphene-enhanced thermal coatings improving heat dissipation by 25%
Automotive-grade models supporting 150 C operating temperatures
Industry 4.0 compatibility with IoT-enabled resistance monitoring

Market projections indicate 8.7% CAGR through 2030 driven by EV and 5G infrastructure demands.