Resistors-Chassis Mount

Part Number	Description / PDF	Quantity
LPS0800H47R0JB Vishay / Sfernice	RES CHAS MNT 47 OHM 5% 800W	23
HS50 R51 J Ohmite	RES CHAS MNT 0.51 OHM 5% 50W	0
HSC100270RJ TE Connectivity AMP Connectors	RES CHAS MNT 270 OHM 5% 100W	21
RER55F12R1PC02 Vishay / Dale	RES CHAS MNT 12.1 OHM 1% 30W	0
510SP751KG2 Ohmite	150W 1400J 750 OHMS 10% SLAB	7
HS250 R2 F Ohmite	RES CHAS MNT 0.2 OHM 1% 250W	0
KAL10FB50R0 Stackpole Electronics, Inc.	RES CHAS MNT 50 OHM 1% 12.5W	328
RER55F11R0PCSL Vishay / Dale	RES CHAS MNT 11 OHM 1% 30W	0
RER55F56R2RC02 Vishay / Dale	RES CHAS MNT 56.2 OHM 1% 30W	0
HS500 75R J Ohmite	500 WATT CHASSIS MOUNT	5
HSA254R7J TE Connectivity AMP Connectors	RES CHAS MNT 4.7 OHM 5% 25W	498
VNC1203822R0JB Vishay / Sfernice	VNC 12X38 22U 5% BO100	0
RER65FR750RC02 Vishay / Dale	RES CHAS MNT 0.75 OHM 1% 10W	0
TE60B68RJ TE Connectivity AMP Connectors	RES CHAS MNT 68 OHM 5% 60W	0
HS300 3K9 J Ohmite	RES CHAS MNT 3.9K OHM 5% 300W	15
KAL100FB1R00 Stackpole Electronics, Inc.	RES CHAS MNT 1 OHM 1% 100W	0
THS2527RJ TE Connectivity AMP Connectors	RES CHAS MNT 27 OHM 5% 25W	22
3020-01100-0 Murata Power Solutions	RES CHAS MNT 330 UOHM .25%	39
HS10 R39 J Ohmite	RES CHAS MNT 0.39 OHM 5% 10W	0
HS100 680R F Ohmite	RES CHAS MNT 680 OHM 1% 100W	0

Resistors-Chassis Mount

1. Overview

Chassis Mount Resistors are specialized electronic components designed for direct mounting onto equipment chassis or heat sinks. They provide critical functions including current limiting, voltage division, and energy dissipation in high-power applications. Their importance in modern technology lies in enabling thermal management stability and electrical performance in industrial, automotive, and power electronics systems.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
Wirewound Chassis Mount	High precision, pulse stability, 10-100W power rating	Industrial motor drives, test equipment
Film Type Chassis Mount	Low noise, fast response, 5-50W rating	Communication infrastructure, medical devices
Ceramic Composite Mount	High-temperature resistance, 50-300W rating	EV charging systems, renewable energy inverters

3. Structure and Composition

Typical construction includes:

Aluminum alloy heat-dissipating housing (surface-anodized for insulation)
High-purity ceramic substrate with resistive element (NiCr or TaN)
Multi-layer silicone coating for vibration resistance
Brass/copper alloy mounting terminals (anti-corrosion plated)

Thermal interface materials (TIM) ensure efficient heat transfer to chassis.

4. Key Technical Specifications

Parameter	Importance	Typical Range
Rated Power	Determines thermal handling capacity	5-500W
Resistance Range	Affects current regulation precision	0.1 -100k
Tolerance	Impacts circuit accuracy	0.5% to 5%
Temperature Coefficient	Stability over operating temperature	50-200ppm/ C
Dielectric Strength	Safety insulation performance	1.5-5kV

5. Application Fields

Primary industries include:

Industrial automation (variable frequency drives, PLCs)
Renewable energy (solar inverters, wind turbine converters)
Transportation (EV on-board chargers, railway traction systems)
Telecommunications (base station power amplifiers, data center PSUs)

Case Study: 300W ceramic composite resistors in EV fast chargers enable 15-minute battery charging cycles.

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Vishay Precision Group	CPW-100	100W wirewound, 0.1% tolerance
Ohmite Manufacturing	270 series	500W ceramic housing, IP65 rated
Panasonic Electronic	ERJ-P11	Thin-film technology, 100ppm/ C stability

7. Selection Guidelines

Key considerations:

Calculate required power derating (70% of max rating recommended)
Match resistance value with system voltage/current requirements
Evaluate thermal interface compatibility with chassis
Consider environmental factors (humidity, vibration, ambient temperature)
Budget allocation: High-reliability models may cost 2-3 standard versions

8. Industry Trends Analysis

Current development trends include:

Nano-ceramic materials enabling 40% smaller form factors
Integrated temperature sensing resistors for smart power systems
Graphene-enhanced thermal coatings improving heat dissipation by 25%
Automotive-grade models supporting 150 C operating temperatures
Industry 4.0 compatibility with IoT-enabled resistance monitoring

Market projections indicate 8.7% CAGR through 2030 driven by EV and 5G infrastructure demands.