Resistors-Chassis Mount

Part Number	Description / PDF	Quantity
RER55F13R0RC02 Vishay / Dale	RES CHAS MNT 13 OHM 1% 30W	0
TE60B3R3J TE Connectivity AMP Connectors	RES CHAS MNT 3.3 OHM 5% 60W	13
UAL25-50RF8 Riedon	RES CHAS MNT 50 OHM 1% 25W	0
RER55F24R9PCSL Vishay / Dale	RES CHAS MNT 24.9 OHM 1% 30W	0
HCF80J220RJ TE Connectivity AMP Connectors	HCF80 75W 220R 5% LEAD	20
HS300 1K F Ohmite	RES CHAS MNT 1K OHM 1% 300W	0
10WM060 NTE Electronics, Inc.	RES CHAS MNT 60 OHM 1% 10W	118
HSC2006R0J TE Connectivity AMP Connectors	RES CHAS MNT 6 OHM 5% 200W	143
TAP650JR25E Ohmite	650W HEATSINKABLE 0.25 OHM	63
12WF010 NTE Electronics, Inc.	RES CHAS MNT 10 OHM 5% 12W	62
RER65F1130RC02 Vishay / Dale	RES CHAS MNT 113 OHM 1% 10W	0
805F500E Ohmite	RES CHAS MNT 500 OHM 1% 5W	159
RER75F7R50RC02 Vishay / Dale	RES CHAS MNT 7.5 OHM 1% 30W	0
RER65F8R45MCSL Vishay / Dale	RES CHAS MNT 8.45 OHM 1% 10W	0
RER65F1R10MCSL Vishay / Dale	RES CHAS MNT 1.1 OHM 1% 10W	0
RSH-400-50 Riedon	RES CHAS MNT 125 UOHM 0.25%	0
LPS0800L2R00FB Vishay / Sfernice	LPS 800 L 2U 1% BO15	0
RSN-400-100B Riedon	RES CHAS MNT 250 UOHM 40W	90
FSOT5509ER2500KE Vishay / Huntington Electric, Inc.	RES CHAS MNT 0.25 OHM 10% 55W	0
HSA50R10J TE Connectivity AMP Connectors	RES CHAS MNT 0.1 OHM 5% 50W	239

Resistors-Chassis Mount

1. Overview

Chassis Mount Resistors are specialized electronic components designed for direct mounting onto equipment chassis or heat sinks. They provide critical functions including current limiting, voltage division, and energy dissipation in high-power applications. Their importance in modern technology lies in enabling thermal management stability and electrical performance in industrial, automotive, and power electronics systems.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
Wirewound Chassis Mount	High precision, pulse stability, 10-100W power rating	Industrial motor drives, test equipment
Film Type Chassis Mount	Low noise, fast response, 5-50W rating	Communication infrastructure, medical devices
Ceramic Composite Mount	High-temperature resistance, 50-300W rating	EV charging systems, renewable energy inverters

3. Structure and Composition

Typical construction includes:

Aluminum alloy heat-dissipating housing (surface-anodized for insulation)
High-purity ceramic substrate with resistive element (NiCr or TaN)
Multi-layer silicone coating for vibration resistance
Brass/copper alloy mounting terminals (anti-corrosion plated)

Thermal interface materials (TIM) ensure efficient heat transfer to chassis.

4. Key Technical Specifications

Parameter	Importance	Typical Range
Rated Power	Determines thermal handling capacity	5-500W
Resistance Range	Affects current regulation precision	0.1 -100k
Tolerance	Impacts circuit accuracy	0.5% to 5%
Temperature Coefficient	Stability over operating temperature	50-200ppm/ C
Dielectric Strength	Safety insulation performance	1.5-5kV

5. Application Fields

Primary industries include:

Industrial automation (variable frequency drives, PLCs)
Renewable energy (solar inverters, wind turbine converters)
Transportation (EV on-board chargers, railway traction systems)
Telecommunications (base station power amplifiers, data center PSUs)

Case Study: 300W ceramic composite resistors in EV fast chargers enable 15-minute battery charging cycles.

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Vishay Precision Group	CPW-100	100W wirewound, 0.1% tolerance
Ohmite Manufacturing	270 series	500W ceramic housing, IP65 rated
Panasonic Electronic	ERJ-P11	Thin-film technology, 100ppm/ C stability

7. Selection Guidelines

Key considerations:

Calculate required power derating (70% of max rating recommended)
Match resistance value with system voltage/current requirements
Evaluate thermal interface compatibility with chassis
Consider environmental factors (humidity, vibration, ambient temperature)
Budget allocation: High-reliability models may cost 2-3 standard versions

8. Industry Trends Analysis

Current development trends include:

Nano-ceramic materials enabling 40% smaller form factors
Integrated temperature sensing resistors for smart power systems
Graphene-enhanced thermal coatings improving heat dissipation by 25%
Automotive-grade models supporting 150 C operating temperatures
Industry 4.0 compatibility with IoT-enabled resistance monitoring

Market projections indicate 8.7% CAGR through 2030 driven by EV and 5G infrastructure demands.