Resistors-Chassis Mount

Part Number	Description / PDF	Quantity
HSA50R15J TE Connectivity AMP Connectors	RES CHAS MNT 0.15 OHM 5% 50W	317
RPS0500DH10R0JB Vishay / Sfernice	RES CHAS MNT 10 OHM 5% 500W	30
825F25KE Ohmite	RES CHAS MNT 25K OHM 1% 25W	46
HSA505R0J TE Connectivity AMP Connectors	RES CHAS MNT 5 OHM 5% 50W	76
RER65F2R74RC02 Vishay / Dale	RES CHAS MNT 2.74 OHM 1% 10W	0
TJT150330RJ TE Connectivity AMP Connectors	RES CHAS MNT 330 OHM 5% 150W	1
RER65F24R3PC02 Vishay / Dale	RES CHAS MNT 24.3 OHM 1% 10W	0
BDS2A100680RK TE Connectivity AMP Connectors	RES CHAS MNT 680 OHM 10% 100W	0
L225J1R0E Ohmite	RES CHAS MNT 1 OHM 5% 225W	0
UAL25-0R4F8 Riedon	RES CHAS MNT 0.4 OHM 1% 25W	0
RER65F3831RCSL Vishay / Dale	RES CHAS MNT 3.83K OHM 1% 10W	0
RER65F3321RC02 Vishay / Dale	RES CHAS MNT 3.32K OHM 1% 10W	0
RER55F4021RC02 Vishay / Dale	RES CHAS MNT 4.02K OHM 1% 30W	0
HSC3001R0J TE Connectivity AMP Connectors	RES CHAS MNT 1 OHM 5% 300W	308
RER65FR332MC02 Vishay / Dale	RES CHAS MNT 0.332 OHM 1% 10W	0
HS200 680R J Ohmite	RES CHAS MNT 680 OHM 5% 200W	0
BRS500-15RJ8 Riedon	RES CHAS MNT 15 OHM 5% 500W	4
UAL25-0R1F8 Riedon	RES CHAS MNT 0.1 OHM 1% 25W	273
RCMC50012R0KB Vishay / Sfernice	MCB RESISTORS	0
RER55F23R2MC02 Vishay / Dale	RES CHAS MNT 23.2 OHM 1% 30W	0

Resistors-Chassis Mount

1. Overview

Chassis Mount Resistors are specialized electronic components designed for direct mounting onto equipment chassis or heat sinks. They provide critical functions including current limiting, voltage division, and energy dissipation in high-power applications. Their importance in modern technology lies in enabling thermal management stability and electrical performance in industrial, automotive, and power electronics systems.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
Wirewound Chassis Mount	High precision, pulse stability, 10-100W power rating	Industrial motor drives, test equipment
Film Type Chassis Mount	Low noise, fast response, 5-50W rating	Communication infrastructure, medical devices
Ceramic Composite Mount	High-temperature resistance, 50-300W rating	EV charging systems, renewable energy inverters

3. Structure and Composition

Typical construction includes:

Aluminum alloy heat-dissipating housing (surface-anodized for insulation)
High-purity ceramic substrate with resistive element (NiCr or TaN)
Multi-layer silicone coating for vibration resistance
Brass/copper alloy mounting terminals (anti-corrosion plated)

Thermal interface materials (TIM) ensure efficient heat transfer to chassis.

4. Key Technical Specifications

Parameter	Importance	Typical Range
Rated Power	Determines thermal handling capacity	5-500W
Resistance Range	Affects current regulation precision	0.1 -100k
Tolerance	Impacts circuit accuracy	0.5% to 5%
Temperature Coefficient	Stability over operating temperature	50-200ppm/ C
Dielectric Strength	Safety insulation performance	1.5-5kV

5. Application Fields

Primary industries include:

Industrial automation (variable frequency drives, PLCs)
Renewable energy (solar inverters, wind turbine converters)
Transportation (EV on-board chargers, railway traction systems)
Telecommunications (base station power amplifiers, data center PSUs)

Case Study: 300W ceramic composite resistors in EV fast chargers enable 15-minute battery charging cycles.

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Vishay Precision Group	CPW-100	100W wirewound, 0.1% tolerance
Ohmite Manufacturing	270 series	500W ceramic housing, IP65 rated
Panasonic Electronic	ERJ-P11	Thin-film technology, 100ppm/ C stability

7. Selection Guidelines

Key considerations:

Calculate required power derating (70% of max rating recommended)
Match resistance value with system voltage/current requirements
Evaluate thermal interface compatibility with chassis
Consider environmental factors (humidity, vibration, ambient temperature)
Budget allocation: High-reliability models may cost 2-3 standard versions

8. Industry Trends Analysis

Current development trends include:

Nano-ceramic materials enabling 40% smaller form factors
Integrated temperature sensing resistors for smart power systems
Graphene-enhanced thermal coatings improving heat dissipation by 25%
Automotive-grade models supporting 150 C operating temperatures
Industry 4.0 compatibility with IoT-enabled resistance monitoring

Market projections indicate 8.7% CAGR through 2030 driven by EV and 5G infrastructure demands.