Reed Relays

Part Number	Description / PDF	Quantity
SAR91203 Sensata Technologies – Cynergy3	RELAY REED SPST 500MA 12V	0
SIL03-1A72-71D Standex Electronics	RELAY REED SPST 0.5A 3V	1661
3563-1231-054 Comus International	RELAY REED DIP SPDT .4A 5V W/DIO	200
HE721A0500 Wickmann / Littelfuse	RELAY REED SPST 500MA 5V	11408
3563-1231-244 Comus International	RELAY REED DIP SPDT .4A 24V W/DI	121
3563-1231-242 Comus International	RELAY REED DIP SPDT .4A 24V W/ES	84
S8-1204U Sensata Technologies – Cynergy3	RELAY REED SPST 1A 12V UL	40
HE721A0540 Wickmann / Littelfuse	RELAY REED SPST 500MA 5V	0
3572-1220-241 Comus International	RELAY REED DIP DPST .5A 24V	0
3570-1512-051 Comus International	RELAY REED SIP SPST .5A 5V	0
9007-24-10 Coto Technology	RELAY REED SPST 500MA 24V	0
9011-12-10 Coto Technology	RELAY REED SPST 250MA 12V	213
DAR72410U Sensata Technologies – Cynergy3	RELAY REED SPST-NO 3A 24V	13
9301-05-00 Coto Technology	RELAY REED SPST 500MA 5V	526
JWD-171-19 TE Connectivity Potter & Brumfield Relays	RELAY REED SPST 500MA 12V	380
BFH-2A-12E Comus International	RELAY REED DPST .5A 12V	147
3570-1517-051 Comus International	RELAY REED SIP SPST .5A 5V	356
9001-12-01 Coto Technology	RELAY REED SPST 500MA 12V	5973
9000-0155 Coto Technology	RELAY REED SP CUSTOM	39
S1-2404DM Sensata Technologies – Cynergy3	RELAY REED 4KV SPST 24V SIP W/DI	16

Reed Relays

1. Overview

Reed Relays are electromechanical switches comprising a pair of magnetic contacts (reeds) sealed in a glass tube. When a magnetic field generated by a coil actuates the reeds, they flex to make or break an electrical connection. Their hermetic sealing ensures contamination resistance, making them critical in precision applications like automation, telecommunications, and medical devices.

2. Major Types and Functional Classification

Type	Function Features	Application Examples
SPST (Single Pole Single Throw)	Simple on/off switching with one contact pair	Basic circuit control in consumer electronics
SPDT (Single Pole Double Throw)	Three-terminal switch for circuit redirection	Signal routing in test equipment
DPDT (Double Pole Double Throw)	Dual independent circuits with synchronized switching	Motor reversal circuits in industrial machinery
High-Frequency Reed Relays	Optimized for RF/microwave signal integrity	5G base station switching modules
High-Power Reed Relays	Rated for >10A currents with arc suppression	Automotive battery management systems

3. Structure and Components

A typical Reed Relay consists of:

Glass Enclosure: Hermetic seal with inert gas (N₂ or dry air)
Contact Blades: Ferromagnetic Ni-Fe alloy with Au or Rh plating
Coil Assembly: Copper wire wound on ferrite core for magnetic efficiency
Termination Leads: Axial or SMD configurations for PCB mounting

4. Key Technical Specifications

Parameter	Typical Range	Importance
Coil Voltage	3V-48V DC	Determines actuation power consumption
Contact Current	1A-15A	Defines load capacity for circuit design
Operate Time	0.1ms-5ms	Critical for high-speed automation
Insulation Resistance	>10¹²	Ensures signal integrity in medical devices
Life Cycle	10⁷-10⁹ operations	Affects maintenance intervals in industrial systems

5. Application Fields

Major industries include:

Industrial Automation: PLCs, CNC machine controllers
Telecommunications: Optical cross-connect systems, RF test equipment
Medical Devices: MRI scanner circuitry, lab-on-chip analyzers
Automotive: EV charging station contactors, ADAS relay modules
Aerospace: Avionics signal switching in flight control systems

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
TE Connectivity	KILOVAC EV200	1500VDC isolation for EV charging
Omron Electronics	G6K-2P-Y-DC5	Ultra-compact DPDT with 200mW coil
Fujitsu Component	FBR12W-K-C	10GHz RF performance for 5G testers
Hamlin by TE	HE721-ND	Medical-grade isolation for patient monitors

7. Selection Guidelines

Key considerations:

Load Type: Resistive vs. inductive loads require different contact materials
Switching Speed: Prioritize operate time <1ms for data acquisition systems
Environmental Factors: Select IP67-rated models for automotive under-hood applications
Mounting: Use SMD relays for automated PCB assembly
Cost vs. Longevity: High-endurance models may reduce lifetime maintenance costs

8. Industry Trends

Emerging developments:

Miniaturization: 0402 package reed relays for wearable medical devices
Integration: Smart relays with built-in coil suppression circuits
Material Innovation: Graphene-coated contacts for 10x lifespan improvement
Wireless Control: BLE-enabled reed relay modules for IoT applications
High-Temperature Performance: Relays operational up to 150 C for EV powertrains