Accessories

Part Number	Description / PDF	Quantity
2-1415036-1 TE Connectivity Potter & Brumfield Relays	LED MODULE GRN PROTECTION DIODE	959
J7TC-01-E36 Omron Automation & Safety Services	THERMAL OVERLOAD RELAY,24-600 VA	0
GT63S36A Carlo Gavazzi	TOR SCREW 63A 24-36A	3
P9EA-D Omron Electronics Components	DIN RAIL ADAPTR FOR G9EA-1 RELAY	111
GCA63A208VAC60HZ Carlo Gavazzi	COIL ASSY 35-63A 208VAC 60HZ	5
ZRMK35 Carlo Gavazzi	METAL SPRING FOR ZRM SOCKET	583
HS172 Sensata Technologies – Crydom	HEATSINK SSR 1.7DEG C/W PNL MNT	49
6-1415037-1 TE Connectivity Potter & Brumfield Relays	MARKING TAG FOR PT78	860
2900949 Phoenix Contact	RIF-RC-12-24 UC	0
8869650000 Weidmuller	RIM-I 3 110/230 V UC	0
GUS1 Carlo Gavazzi	VARISTOR+RC 24-48VAC	10
20C249 TE Connectivity Potter & Brumfield Relays	R10 WIRE HOLD DOWN SPRING 2 POLE	0
MT-32/3K-8 Altech Corporation	OVERLOAD RELAY FOR MC-9B 40A CLA	0
15138.2 Conta-Clip	MOUNTING BRACKET FOR ENCAPSULATE	0
J74KN-A-VG230 Omron Automation & Safety Services	SUPPRESSOR UNIT	0
15930.8 Conta-Clip	INSULATED EXTERNAL CROSS CONNECT	0
6-1616256-1 TE Connectivity Aerospace Defense and Marine	34714001=BUSHING	0
GT150L75A Carlo Gavazzi	TOR LUG 150A 54-75A	0
5-1616273-1 TE Connectivity Aerospace Defense and Marine	37366020=CONTACT ASSEMBLY - ST	0
COIL-C3-AC24V Altech Corporation	COIL FOR MC-50A-65A 24V AC 5060H	0

Accessories

1. Overview

Relays Accessories are components designed to enhance the functionality, protection, and integration of electromagnetic relays in electrical systems. These accessories include mechanical supports, protective enclosures, contact modules, and signal interfaces. In modern technology, they play a critical role in ensuring reliability, safety, and adaptability of relay-based control systems across industries such as automation, energy, and transportation.

2. Main Types and Functional Classification

Type	Functional Features	Application Examples
Protective Covers	Dust/waterproof enclosures (IP65-IP68), corrosion resistance	Outdoor power distribution cabinets
Mounting Bases	Quick-install brackets, DIN rail compatibility	Industrial control panels
Contact Modules	Multi-pole expansion, arc suppression design	High-current motor controllers
Drive Modules	DC/AC voltage conversion, coil suppression circuits	PLC output stage amplification
Signal Converters	Voltage/frequency isolation, optocoupler integration	Railway signaling systems

3. Structure and Composition

A typical relay accessory combines mechanical and electrical components:

Mechanical Structure: Injection-molded thermoplastic housing (e.g., PA66), metal mounting brackets, vibration-damping gaskets
Electrical Components: Silver-alloy contact plates, PCB-mounted transient voltage suppressors, thermal insulating layers
Interface Design: Standardized pin layouts (e.g., Eurocard 160x100mm), screwless terminal blocks (0.2-4mm wire compatibility)

4. Key Technical Specifications

Parameter	Value Range	Importance
Insulation Resistance	100M -10G	Ensures dielectric safety
Rated Voltage	12VDC-600VAC	Determines application scope
Contact Resistance	5-50m	Affects power efficiency
Operating Temperature	-40 C to +125 C	Environmental adaptability
IP Rating	IP20-IP69K	Protection level selection
Electrical Life	10,000-100,000 cycles	System longevity

5. Application Fields

Industrial Automation: PLC control cabinets, CNC machine relays
Power Systems: Transformer protection relays, grid monitoring equipment
Transportation: Train control systems, EV battery management
Consumer Electronics: Smart home relay modules, washing machine controllers
Medical Equipment: Patient monitoring systems, MRI machine relays

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Omron	MY2N-SR-DC12V	High-vibration resistance, LED status indicator
Schneider Electric	RXM4ABBD	Modular design, thermal overload protection
Siemens	3RT1025-1AP00	Plug-in terminal blocks, 3-phase control
Panasonic	JS1-12VDC	Miniature size (15.7x38mm), low power consumption
TE Connectivity	RT114112	Automotive-grade, AEC-Q100 certified

7. Selection Guidelines

Key considerations for selection include:

Environmental Conditions: Temperature extremes, humidity, and vibration levels
Load Requirements: Voltage/current ratings with 20% safety margin
Installation Method: PCB mount, panel mount, or DIN rail compatibility
Reliability Needs: MTBF (Mean Time Between Failures) >100,000 hours
System Compatibility: Matching coil voltage and contact configuration
Cost-Performance Ratio: Balancing durability and budget constraints

8. Industry Development Trends

Key trends shaping the future of relay accessories include:

Smart Integration: IoT-enabled accessories with embedded sensors for condition monitoring
Miniaturization: 30% size reduction achieved through advanced materials (e.g., LCP plastics)
Environmental Compliance: RoHS/REACH-compliant coatings and halogen-free materials
Modular Design: Interchangeable units for rapid system reconfiguration
High-Reliability Applications: Growth in aerospace and EV charging station accessories
Wireless Connectivity: Bluetooth-enabled relay modules for remote control systems