AC DC Converters

Image	Part Number	Description / PDF	Quantity	Rfq
	WX2-7815219-MC Vicor	PFC MEGAPAC MIL CC	0
	FL4-04-205 Vicor	FLATPAC-EN	0
	VI-RUY01-IYYY Vicor	VI-RUY01-IYYY 3.3V 5V 12V 10A	0
	FL2-11-13381-MI Vicor	FLATPAC EN MIL40	0
	VI-PU02-EYW Vicor	5V 15V 50W 100W MICROCONTROLLE	0
	VI-QF22-CSY Vicor	VI-QF22-CSY 15V 15V/300W 50W F	0
	WP4-746127 Vicor	PFC MEGAPAC	0
	VI-PU31-IVV Vicor	VI-PU31-IVV 24V 12V 150W 150W	0
	VI-PU1V-EXX Vicor	12V 5.8V 75W 75W MICROCONTROLL	0
	WP3-74520 Vicor	PFC MEGAPAC	0
	VP-A2831266E Vicor	VCAD:VP-A2831266E	0
	WX6-487281-2 Vicor	MEGAPAC STD 4KW	0
	VI-PA31-EUY Vicor	VI-PA31-EUY 24V 12V 200W 50W A	0
	VI-LUX-CU Vicor	VI-LUX-CU 5.2V 200W MICROCONTR	0
	VI-LU1-EV-CC Vicor	VI-LU1-EV-CC	0
	VI-RUZ01-IUVW Vicor	VI-RUZ01-IUVW 2V 5V 12V 40A 15	0
	VI-LU2-IU-LL Vicor	15V 200W MICROCONTROLLER FLATP	0
	VI-PA00-EXY Vicor	VI-PA00-EXY 5V 5V 75W 50W AUTO	0
	WM4-145542 Vicor	MINI MEGAPAC	0
	VI-PUF3-CWW Vicor	VI-PUF3-CWW 72V 24V 100W 100W	0

AC DC Converters

1. Overview

AC-DC converters are electronic devices that convert alternating current (AC) to direct current (DC). They are critical components in power supply systems for modern electronics, enabling equipment to operate safely and efficiently. External/internal (off-board) converters are designed for integration into systems or as standalone units, serving diverse applications from consumer electronics to industrial machinery. Their importance lies in ensuring stable power delivery, voltage regulation, and compliance with global energy standards.

2. Main Types and Functional Classification

Type	Functional Features	Application Examples
External AC Adapters	Plug-in power supplies with universal input (90-264V AC), isolated output, and over-current protection	Laptop chargers, LED monitors, medical devices
Internal Board-Mounted Converters	Compact designs with high power density, designed for PCB integration with minimal external components	Servers, telecommunications equipment, test instruments
Open-Frame Converters	Exposed PCB design for optimal thermal management, requiring external enclosure	Industrial automation systems, power distribution units
Rack-Mount Converters	Modular units with standardized dimensions for data center scalability	Telecom infrastructure, cloud computing servers

3. Structure and Components

Typical physical structure includes:

Enclosure: Metal/plastic housing with ventilation slots
Primary Circuit: Input filter, rectifier bridge, and PFC (Power Factor Correction) circuit
Transformer: Galvanic isolation with primary/secondary windings
Secondary Circuit: Output rectifier, LC filter, and voltage regulator
Control IC: PWM controller for output stability and feedback loop
Protection Circuits: OVP (Over Voltage), OCP (Over Current), OTP (Over Temperature)

4. Key Technical Specifications

Parameter	Description
Input Voltage Range	90-264V AC (global standard), with 47-63Hz frequency tolerance
Output Voltage Accuracy	1% to 5% regulation under varying load conditions
Efficiency	85-96% (80 PLUS certification levels: Bronze to Titanium)
Power Factor (PF)	0.90-0.99 (active PFC required for >75W devices)
Isolation Voltage	1500-4000V AC (safety barrier between input/output)
Operating Temperature	-40 C to +70 C (industrial grade), with derating above 50 C
Safety Certifications	UL/CSA 62368-1, EN 60335, IEC 60950-1

5. Application Fields

Consumer Electronics: Smartphone chargers, gaming consoles
Industrial Automation: PLCs, CNC machines, IoT gateways
Telecommunications: 5G base stations, optical network units
Medical Equipment: Patient monitors, imaging systems (2xMOPP isolation)
Data Centers: Server power supplies, storage arrays

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Delta Electronics	PAD-150G	150W external adapter, 94% efficiency, medical safety certification
TDK-Lambda	ZUBD1000	1kW digital power supply with PMBus interface
Mean Well	RS-35-5	35W industrial open-frame converter, 4kV isolation
CUI Inc	PSK-50-24	50W PCB-mount power supply with 3:1 input range

7. Selection Recommendations

Determine required output power with 20% safety margin
Select appropriate form factor (external/internal) based on system integration needs
Verify compliance with target market safety standards
Assess thermal management requirements (convection vs forced-air cooling)
Consider digital control features for smart power management
Evaluate MTBF (Mean Time Between Failures) for critical applications

Industry Development Trends

Current trends include:

Increased efficiency targets (>96%) driven by Energy Star regulations
GaN/SiC transistor adoption for higher switching frequencies and density
Smart power systems with IoT connectivity and predictive maintenance
Wide input voltage ranges (85-305V AC) for global deployment
Reduced form factors through planar magnetics and 3D packaging
Environmental compliance (RoHS, REACH) driving lead-free and recyclable designs