Trimmer Potentiometers

Image	Part Number	Description / PDF	Quantity	Rfq
	3213X103M TE Connectivity AMP Connectors	TRIMMER 10KOHM 0.125W J LEAD TOP	0
	1-1625939-0 TE Connectivity AMP Connectors	TRIMMER 100K OHM 1W PC PIN TOP	0
	416XA501P TE Connectivity AMP Connectors	TRIMMER 500 OHM 0.2W PC PIN SIDE	0
	3270P101K TE Connectivity AMP Connectors	TRIMMER 100 OHM 0.25W GW SIDE	0
	409VA503M TE Connectivity AMP Connectors	TRIMMER 50K OHM 0.5W PC PIN SIDE	0
	409VA105M TE Connectivity AMP Connectors	TRIMMER 1M OHM 0.5W PC PIN SIDE	0
	1625939-6 TE Connectivity AMP Connectors	TRIMMER 4.7K OHM 1W PC PIN TOP	0
	3135X103P TE Connectivity AMP Connectors	TRIMMER 10K OHM 0.15W J LEAD TOP	0
	409VA504M TE Connectivity AMP Connectors	TRIMMER 500KOHM 0.5W PC PIN SIDE	0
	3213X102M TE Connectivity AMP Connectors	TRIMMER 1K OHM 0.125W J LEAD TOP	0
	3270W503K TE Connectivity AMP Connectors	TRIMMER 50K OHM 0.25W GW TOP ADJ	0
	1-1625939-6 TE Connectivity AMP Connectors	TRIMMER 1K OHM 1W PC PIN TOP ADJ	0
	409HS504M TE Connectivity AMP Connectors	TRIMMER 500K OHM 0.5W PC PIN TOP	0
	416XA204P TE Connectivity AMP Connectors	TRIMMER 200KOHM 0.2W PC PIN SIDE	0
	409VA202M TE Connectivity AMP Connectors	TRIMMER 2K OHM 0.5W PC PIN SIDE	0
	416XA502P TE Connectivity AMP Connectors	TRIMMER 5K OHM 0.2W PC PIN SIDE	0
	3121X102P TE Connectivity AMP Connectors	TRIMMER 1K OHM 0.15W J LEAD TOP	0
	3270P103K TE Connectivity AMP Connectors	TRIMMER 10K OHM 0.25W GW SIDE	0
	3213X105M TE Connectivity AMP Connectors	TRIMMER 1M OHM 0.125W J LEAD TOP	0
	409VS203M TE Connectivity AMP Connectors	TRIMMER 20K OHM 0.5W PC PIN SIDE	0

Trimmer Potentiometers

1. Overview

Trimmer potentiometers (trimpots) are adjustable resistors designed for infrequent calibration and tuning of electronic circuits. Unlike standard potentiometers, trimpots are optimized for precision adjustments during device manufacturing or maintenance. They play a critical role in modern electronics by enabling fine-tuning of voltage division, signal levels, and circuit parameters in compact spaces.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Rotary Trimmer	Adjustment via rotational knob (single-turn -turn)	Power supply calibration, amplifier gain control
Slide Trimmer	Linear slider mechanism for resistance adjustment	Audio equipment balance control, sensor signal trimming
Surface Mount (SMD) Trimmer	Miniaturized design for PCB surface mounting	Mobile devices, IoT sensors
Digital Trimmer	Electronic adjustment via digital interface (I2C/PWM)	Smart instrumentation, automated calibration systems

3. Structure and Components

Typical trimpot construction includes:

Resistive Element: Cermet, carbon composition, or conductive plastic materials
Adjustment Mechanism: Precision screw-driven wiper system (rotary) or linear slider
Enclosure: Flame-retardant thermoplastic or ceramic housing
Terminals: Tin-plated copper or brass for PCB mounting
Protection Coating: Epoxy or UV-curable resin for environmental resistance

4. Key Technical Specifications

Parameter	Description	Importance
Resistance Range	10 to 5M standard values	Determines adjustment resolution and circuit compatibility
Tolerance	5% to 20% depending on material	Impacts initial calibration accuracy
Power Rating	0.1-0.5W typical	Limits maximum current/voltage handling
Temperature Coefficient	100 to 200 ppm/ C	Defines stability across operating temperatures
Mechanical Life	500-5000 adjustment cycles	Determines maintenance interval requirements

5. Application Fields

Consumer Electronics: Smartphone sensor calibration, audio device equalization
Industrial Control: PLC signal conditioning, motor speed regulation
Medical Devices: Diagnostic equipment parameter tuning, implantable device calibration
Automotive: ECU sensor signal adjustment, dashboard display brightness control
Aerospace: Avionics system gain adjustment, navigation equipment calibration

6. Leading Manufacturers and Products

Manufacturer	Key Products	Technical Highlights
Bourns Inc.	3296 series (Precision Cermet)	0.5% tolerance, 20-turn adjustment
Vishay Precision Group	Vishay Dale S1A series	Hermetically sealed, MIL-STD-202 qualified
TT Electronics	PVH series (High-Voltage)	500V rating, 10M maximum resistance
Ohmite Mfg. Co.	789 series (High-Power)	2W rating, aluminum heatsink design

7. Selection Recommendations

Key considerations include:

Environmental Factors: Operating temperature (-55 C to +155 C), humidity resistance
Adjustment Requirements: Single-turn vs multi-turn based on precision needs
Mounting Type: Through-hole vs SMD depending on PCB space constraints
Compliance: RoHS/REACH regulations for hazardous material restrictions
Cost-Performance Balance: Cermet (mid-range), carbon (budget), conductive plastic (high-end)

8. Industry Trends Analysis

Emerging trends shaping trimpot development:

Miniaturization: 0402 package size SMD trimpots for wearable electronics
Digital Integration: I2C-programmable trimpots with non-volatile memory
Material Innovation: Graphene-enhanced resistive elements for improved stability
Automated Calibration: Robotics-compatible adjustment interfaces for mass production
Environmental Durability: IP67-rated sealed trimpots for harsh industrial environments