Rotary Potentiometers, Rheostats

Image Part Number Description / PDF Quantity Rfq
501-0121

501-0121

NTE Electronics, Inc.

SPRU5011S2-POT 1/2W 500

18

501-0122

501-0122

NTE Electronics, Inc.

SPRU1021S2-POT 1/2W 1KOHM

73

502-0301

502-0301

NTE Electronics, Inc.

POT .2W 1K OHM 16MM DIA

369

501-0040

501-0040

NTE Electronics, Inc.

KU2031S64-POT 2W 20K OHM

30

501-0112

501-0112

NTE Electronics, Inc.

SLU5031S20-POT 1/2W 50K

79

501-0025

501-0025

NTE Electronics, Inc.

KA5041S28-POT 2W 500K OHM

30

501-0106

501-0106

NTE Electronics, Inc.

SLU5011S20-POT 1/2W 500

73

501-0115

501-0115

NTE Electronics, Inc.

SLU5041S20-POT 1/2W 500K

137

501-0124

501-0124

NTE Electronics, Inc.

SPRU5021S2-POT 1/2W 5K

43

502-0425

502-0425

NTE Electronics, Inc.

POT 1/4W 1M OHM 24MM DIA

748

501-0021

501-0021

NTE Electronics, Inc.

KA1031S28-POT 2W 10K OHM

60

501-0018

501-0018

NTE Electronics, Inc.

KU5041S28-POT-2W 500K OHM

10

501-0031

501-0031

NTE Electronics, Inc.

KU1011S64-POT 2W 100 OHM

2

501-0020

501-0020

NTE Electronics, Inc.

KU5051S28-POT-2W 5M OHM

132

501-0093

501-0093

NTE Electronics, Inc.

SU5031S28-POT 1/2W 50KOHM

77

501-0126

501-0126

NTE Electronics, Inc.

SPRU2531S2-POT 1/2W 25K

72

501-0010

501-0010

NTE Electronics, Inc.

KU1031S28-POT 2W 10K OHM

0

501-0113

501-0113

NTE Electronics, Inc.

SLU1041S20-POT 1/2W 100K

23

501-0090

501-0090

NTE Electronics, Inc.

SU5021S28-POT 1/2W 5K OHM

35

501-0075

501-0075

NTE Electronics, Inc.

KLU5051S20-POT 2W 5M OHM

166

Rotary Potentiometers, Rheostats

1. Overview

Rotary potentiometers and rheostats are variable resistors used to control electrical resistance in circuits. Potentiometers function as voltage dividers, while rheostats regulate current flow. These components enable precise manual control in electronics, making them critical in applications ranging from audio equipment to industrial machinery. Their ability to provide analog signal adjustment remains indispensable despite the rise of digital controls.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Carbon Composition PotentiometersLow-cost, medium precision, durableConsumer electronics volume controls
Cermet PotentiometersHigh temperature stability, long lifespanIndustrial measurement devices
Conductive Plastic PotentiometersSmooth rotation, high resolutionMedical imaging equipment
Wirewound RheostatsHigh power handling, coarse adjustmentMotor speed controllers
Digital PotentiometersProgrammable resistance, non-volatile memoryAutomotive sensor calibration

3. Structure and Components

Typical rotary potentiometer construction includes: 1) A resistive element (circular track of carbon film, cermet, or wirewound material), 2) A wiper contact assembly with spring-loaded arm, 3) Rotational shaft with detent mechanisms, 4) Insulated housing (usually plastic or ceramic), 5) Terminal connections (solder lugs or PCB pins). Rheostats often use thicker wirewound elements for higher current capacity.

4. Key Technical Specifications

ParameterDescriptionImportance
Resistance RangeTypical: 10 - 10M Determines control resolution
Tolerance 1% to 20%Signal accuracy indicator
Power Rating0.1W - 50WThermal performance limit
Mechanical Lifespan5,000-1,000,000 rotationsProduct durability metric
Taper TypeLinear, logarithmic, or customResponse curve matching

5. Application Fields

Main industries include: - Consumer electronics (smartphones, audio equipment) - Industrial automation (process control systems) - Automotive (HVAC controls, pedal position sensors) - Medical devices (diagnostic equipment calibration) - Aerospace (flight control systems) - Audio engineering (mixing console faders)

6. Leading Manufacturers and Products

ManufacturerKey ProductsSpecializations
Bourns Inc.3352/3386 seriesHigh-precision trimmers
Vishay Precision Group3006/3008 seriesMilitary-grade ruggedization
TT ElectronicsPO15 seriesCustom industrial sensors
Alps AlpineRK09 seriesCompact audio controls
Curtis Industries835 seriesHeavy-duty vehicle controls

7. Selection Guidelines

Key considerations: 1. Match resistance range to circuit requirements 2. Choose taper type (linear for voltage measurement, logarithmic for audio) 3. Consider environmental factors (temperature, vibration) 4. Evaluate electrical noise specifications 5. Determine required mechanical durability Example: Audio mixing boards typically use 100k logarithmic potentiometers with conductive plastic elements for smooth fading performance.

8. Industry Trends

Current developments include: - Miniaturization for portable devices (sub-10mm rotary controls) - Integration with digital interfaces (smart potentiometers) - Increased use of conductive polymer materials for smoother operation - Rising demand in EV applications (regenerative braking control) - Environmental regulations driving halogen-free materials adoption - Military/aerospace demand for radiation-hardened components

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