Rotary Potentiometers, Rheostats

Image Part Number Description / PDF Quantity Rfq
RV6LAYSA505A

RV6LAYSA505A

Precision Electronics Corporation

POT 5M OHM 1/2W CARBON LINEAR

0

KKB1031S28

KKB1031S28

Precision Electronics Corporation

POT 10K OHM 2W CARBON R-LOG

0

KB2531S28

KB2531S28

Precision Electronics Corporation

POT 25K OHM 2W CARBON R-LOG

0

RV4NAYSJ503A

RV4NAYSJ503A

Precision Electronics Corporation

POT 50K OHM 2W CARBON LINEAR

0

RV4LAYSA500A

RV4LAYSA500A

Precision Electronics Corporation

POT 50 OHM 2W CARBON LINEAR

0

GU1041S26

GU1041S26

Precision Electronics Corporation

POT 100K OHM 2W WIREWOUND LINEAR

0

KKU1041S28

KKU1041S28

Precision Electronics Corporation

POT 100K OHM 2W CARBON LINEAR

0

KKKU5021S28

KKKU5021S28

Precision Electronics Corporation

POT 5K OHM 2W CARBON LINEAR

0

KA2531S24

KA2531S24

Precision Electronics Corporation

POT 25K OHM 2W CARBON LOG

0

KA1031S24

KA1031S24

Precision Electronics Corporation

POT 10K OHM 2W CARBON LOG

0

SL6U2031S14

SL6U2031S14

Precision Electronics Corporation

POT 20K OHM 1/2W CARBON LINEAR

0

Rotary Potentiometers, Rheostats

1. Overview

Rotary potentiometers and rheostats are variable resistors used to control electrical resistance in circuits. Potentiometers function as voltage dividers, while rheostats regulate current flow. These components enable precise manual control in electronics, making them critical in applications ranging from audio equipment to industrial machinery. Their ability to provide analog signal adjustment remains indispensable despite the rise of digital controls.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Carbon Composition PotentiometersLow-cost, medium precision, durableConsumer electronics volume controls
Cermet PotentiometersHigh temperature stability, long lifespanIndustrial measurement devices
Conductive Plastic PotentiometersSmooth rotation, high resolutionMedical imaging equipment
Wirewound RheostatsHigh power handling, coarse adjustmentMotor speed controllers
Digital PotentiometersProgrammable resistance, non-volatile memoryAutomotive sensor calibration

3. Structure and Components

Typical rotary potentiometer construction includes: 1) A resistive element (circular track of carbon film, cermet, or wirewound material), 2) A wiper contact assembly with spring-loaded arm, 3) Rotational shaft with detent mechanisms, 4) Insulated housing (usually plastic or ceramic), 5) Terminal connections (solder lugs or PCB pins). Rheostats often use thicker wirewound elements for higher current capacity.

4. Key Technical Specifications

ParameterDescriptionImportance
Resistance RangeTypical: 10 - 10M Determines control resolution
Tolerance 1% to 20%Signal accuracy indicator
Power Rating0.1W - 50WThermal performance limit
Mechanical Lifespan5,000-1,000,000 rotationsProduct durability metric
Taper TypeLinear, logarithmic, or customResponse curve matching

5. Application Fields

Main industries include: - Consumer electronics (smartphones, audio equipment) - Industrial automation (process control systems) - Automotive (HVAC controls, pedal position sensors) - Medical devices (diagnostic equipment calibration) - Aerospace (flight control systems) - Audio engineering (mixing console faders)

6. Leading Manufacturers and Products

ManufacturerKey ProductsSpecializations
Bourns Inc.3352/3386 seriesHigh-precision trimmers
Vishay Precision Group3006/3008 seriesMilitary-grade ruggedization
TT ElectronicsPO15 seriesCustom industrial sensors
Alps AlpineRK09 seriesCompact audio controls
Curtis Industries835 seriesHeavy-duty vehicle controls

7. Selection Guidelines

Key considerations: 1. Match resistance range to circuit requirements 2. Choose taper type (linear for voltage measurement, logarithmic for audio) 3. Consider environmental factors (temperature, vibration) 4. Evaluate electrical noise specifications 5. Determine required mechanical durability Example: Audio mixing boards typically use 100k logarithmic potentiometers with conductive plastic elements for smooth fading performance.

8. Industry Trends

Current developments include: - Miniaturization for portable devices (sub-10mm rotary controls) - Integration with digital interfaces (smart potentiometers) - Increased use of conductive polymer materials for smoother operation - Rising demand in EV applications (regenerative braking control) - Environmental regulations driving halogen-free materials adoption - Military/aerospace demand for radiation-hardened components

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