Adjustable Power Resistor

Part Number	Description / PDF	Quantity
D175K100 Ohmite	RESISTOR POWER ADJ 100 OHM 175W	0
D25K20K Ohmite	RESISTOR POWER ADJ 20K OHM 25W	0
D25K3K0E Ohmite	RESISTOR POWER ADJ 3K OHM 25W	0
D12K200E Ohmite	RESISTOR POWER ADJ 200 OHM 12W	12
D175K25KE Ohmite	RESISTOR POWER ADJ 25K OHM 175W	0
D50K400 Ohmite	RESISTOR POWER ADJ 400 OHM 50W	0
D25K2K25 Ohmite	RESISTOR POWER ADJ 2.25K OHM 25W	0
D75K400E Ohmite	RESISTOR POWER ADJ 400 OHM 75W	0
E300KR16 Ohmite	RESISTOR POWER ADJ 0.16 OHM 300W	0
D75K2R0E Ohmite	RESISTOR POWER ADJ 2 OHM 75W	0
D100K20R Ohmite	100W 20 OHMS VIT ADJ 10%	4
D75K80KE Ohmite	RESISTOR POWER ADJ 80K OHM 75W	0
D12K4K5 Ohmite	RESISTOR POWER ADJ 4.5K OHM 12W	0
D12K20RE Ohmite	RESISTOR POWER ADJ 20 OHM 12W	0
D225K30KE Ohmite	RESISTOR POWER ADJ 30K OHM 225W	0
D175K200 Ohmite	175W 200 OHMS VIT ADJ 10%	2
E300K4R0E Ohmite	RESISTOR POWER ADJ 4 OHM 300W	0
D1000K50RE Ohmite	1000W 50 OHMS SILI 10%	1
D12K5K0 Ohmite	RESISTOR POWER ADJ 5K OHM 12W	0
D12K7K5E Ohmite	RESISTOR POWER ADJ 7.5K OHM 12W	0

Adjustable Power Resistor

1. Overview

Potentiometers, variable resistors, and adjustable power resistors are three-terminal devices that allow manual or automated adjustment of electrical resistance. These components play a critical role in controlling voltage, current, and power in electronic circuits. Their ability to provide precise resistance tuning makes them essential in applications ranging from consumer electronics to industrial automation. Adjustable power resistors specifically handle high-power loads while maintaining stable performance.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Wirewound Potentiometer	High precision, high-temperature tolerance, durable	Power supply calibration, industrial motor control
Carbon Composition Potentiometer	Low cost, moderate noise, compact size	Audio volume control, consumer electronics
Digital Potentiometer	Digital interface, programmable resistance, no moving parts	Smart thermostats, IoT devices, medical equipment
Cermet Potentiometer	Stable resistance, low temperature coefficient	Aerospace systems, precision instrumentation
Adjustable Power Resistor	High power dissipation (up to 1000W), robust heat management	Electric vehicle charging, industrial heating systems

3. Structure and Composition

Typical components include:
- Resistive Element: Wirewound (nickel-chromium alloy), carbon film, or conductive plastic
- Wiper Contact: Gold-plated bronze or phosphor bronze for low contact resistance
- Housing: Flame-retardant plastic or metal casing for thermal protection
- Adjustment Mechanism: Rotary knob, linear slider, or digital control interface
- Terminals: Copper or brass terminals with solderable coatings

4. Key Technical Specifications

Parameter	Description	Importance
Resistance Range	Typically 10 to 10M for potentiometers, up to 100k for power resistors	Determines adjustability range
Power Rating	0.1W to 1000W depending on construction	Defines maximum power handling
Resolution	Analog: 0.1% step; Digital: 8-16 bit precision	Controls tuning accuracy
Temperature Coefficient	50-500 ppm/ C	Measures stability under thermal stress
Life Cycle	10,000-100,000 rotations (mechanical)	Determines durability

5. Application Fields

Consumer Electronics: Audio equipment (volume control), gaming controllers
Industrial: CNC machine calibration, process control systems
Automotive: Electric vehicle battery management, throttle position sensors
Medical: MRI machine parameter adjustment, infusion pump control
Renewable Energy: Solar inverter power optimization, wind turbine pitch control

6. Leading Manufacturers and Representative Products

Manufacturer	Product Series	Key Features
Bourns Inc.	3382P Series	Miniature trimmer potentiometer with 0.1% resolution
Vishay Precision Group	DHP10 Series	High-power wirewound resistor (1000W, 0.25% tolerance)
TE Connectivity	Precision Potentiometers	Military-grade cermet resistors (MIL-PRF-39023 qualified)
Analog Devices	AD5293 Digital Potentiometer	1024-position I C-controlled resistor ( 1% end-to-end tolerance)

7. Selection Guidelines

Key considerations:
- Power Requirements: Select resistors with 20% higher power rating than maximum load
- Environmental Conditions: Choose sealed enclosures for high-humidity environments
- Precision Needs: Use digital potentiometers for sub-1% accuracy requirements
- Cost Optimization: Balance wirewound (high cost, high durability) vs. carbon film (lower cost, shorter lifespan)
- Mounting Style: Through-hole for high vibration environments, surface-mount for PCB integration

8. Industry Trends

Future developments include:
- Miniaturization: 0402 package digital potentiometers entering mass production
- Smart Integration: IoT-enabled resistors with real-time resistance monitoring
- Material Innovation: Graphene-based resistive elements improving thermal stability by 40%
- Automated Adjustment: AI-controlled power resistors for dynamic load balancing
- Environmental Compliance: RoHS-compliant conductive plastics replacing cadmium-based compounds