Adjustable Power Resistor

Image Part Number Description / PDF Quantity Rfq
AVE030020ER160KE

AVE030020ER160KE

Vishay / Huntington Electric, Inc.

RES ADJ .16 OHM 300W 10%

123

AVT02506E50R00KE

AVT02506E50R00KE

Vishay / Huntington Electric, Inc.

RES ADJ 50 OHM 25W 10% LUGS

502

AVE030020E16R0KE

AVE030020E16R0KE

Vishay / Huntington Electric, Inc.

RES ADJ 16 OHM 300W 10%

118

AVT20020E200R0KE

AVT20020E200R0KE

Vishay / Huntington Electric, Inc.

RES ADJ 200 OHM 225W 10% LUGS

19

AVT02506E1R000KE

AVT02506E1R000KE

Vishay / Huntington Electric, Inc.

RES ADJ 1.0 OHM 25W 10% LUGS

27

AVE030020ER100KE

AVE030020ER100KE

Vishay / Huntington Electric, Inc.

RES ADJ .10 OHM 300W 10%

36

AVE030020E20R0KE

AVE030020E20R0KE

Vishay / Huntington Electric, Inc.

RES ADJ 20 OHM 300W 10%

83

AVT20020E500R0KE

AVT20020E500R0KE

Vishay / Huntington Electric, Inc.

RES ADJ 500 OHM 225W 10% LUGS

81

AVT20020E50R00KE

AVT20020E50R00KE

Vishay / Huntington Electric, Inc.

RES ADJ 50 OHM 225W 10% LUGS

114

AVT16020E100R0KE

AVT16020E100R0KE

Vishay / Huntington Electric, Inc.

POWER RES 100 OHM 175W 10% ADJ

0

AVT10006E6R000KE

AVT10006E6R000KE

Vishay / Huntington Electric, Inc.

RES ADJ 6.0 OHM 100W 10% LUGS

0

Adjustable Power Resistor

1. Overview

Potentiometers, variable resistors, and adjustable power resistors are three-terminal devices that allow manual or automated adjustment of electrical resistance. These components play a critical role in controlling voltage, current, and power in electronic circuits. Their ability to provide precise resistance tuning makes them essential in applications ranging from consumer electronics to industrial automation. Adjustable power resistors specifically handle high-power loads while maintaining stable performance.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Wirewound PotentiometerHigh precision, high-temperature tolerance, durablePower supply calibration, industrial motor control
Carbon Composition PotentiometerLow cost, moderate noise, compact sizeAudio volume control, consumer electronics
Digital PotentiometerDigital interface, programmable resistance, no moving partsSmart thermostats, IoT devices, medical equipment
Cermet PotentiometerStable resistance, low temperature coefficientAerospace systems, precision instrumentation
Adjustable Power ResistorHigh power dissipation (up to 1000W), robust heat managementElectric vehicle charging, industrial heating systems

3. Structure and Composition

Typical components include:
- Resistive Element: Wirewound (nickel-chromium alloy), carbon film, or conductive plastic
- Wiper Contact: Gold-plated bronze or phosphor bronze for low contact resistance
- Housing: Flame-retardant plastic or metal casing for thermal protection
- Adjustment Mechanism: Rotary knob, linear slider, or digital control interface
- Terminals: Copper or brass terminals with solderable coatings

4. Key Technical Specifications

ParameterDescriptionImportance
Resistance RangeTypically 10 to 10M for potentiometers, up to 100k for power resistorsDetermines adjustability range
Power Rating0.1W to 1000W depending on constructionDefines maximum power handling
ResolutionAnalog: 0.1% step; Digital: 8-16 bit precisionControls tuning accuracy
Temperature Coefficient50-500 ppm/ CMeasures stability under thermal stress
Life Cycle10,000-100,000 rotations (mechanical)Determines durability

5. Application Fields

  • Consumer Electronics: Audio equipment (volume control), gaming controllers
  • Industrial: CNC machine calibration, process control systems
  • Automotive: Electric vehicle battery management, throttle position sensors
  • Medical: MRI machine parameter adjustment, infusion pump control
  • Renewable Energy: Solar inverter power optimization, wind turbine pitch control

6. Leading Manufacturers and Representative Products

ManufacturerProduct SeriesKey Features
Bourns Inc.3382P SeriesMiniature trimmer potentiometer with 0.1% resolution
Vishay Precision GroupDHP10 SeriesHigh-power wirewound resistor (1000W, 0.25% tolerance)
TE ConnectivityPrecision PotentiometersMilitary-grade cermet resistors (MIL-PRF-39023 qualified)
Analog DevicesAD5293 Digital Potentiometer1024-position I C-controlled resistor ( 1% end-to-end tolerance)

7. Selection Guidelines

Key considerations:
- Power Requirements: Select resistors with 20% higher power rating than maximum load
- Environmental Conditions: Choose sealed enclosures for high-humidity environments
- Precision Needs: Use digital potentiometers for sub-1% accuracy requirements
- Cost Optimization: Balance wirewound (high cost, high durability) vs. carbon film (lower cost, shorter lifespan)
- Mounting Style: Through-hole for high vibration environments, surface-mount for PCB integration

8. Industry Trends

Future developments include:
- Miniaturization: 0402 package digital potentiometers entering mass production
- Smart Integration: IoT-enabled resistors with real-time resistance monitoring
- Material Innovation: Graphene-based resistive elements improving thermal stability by 40%
- Automated Adjustment: AI-controlled power resistors for dynamic load balancing
- Environmental Compliance: RoHS-compliant conductive plastics replacing cadmium-based compounds

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