Panel Indicators, Pilot Lights

Part Number	Description / PDF	Quantity
5571002203F Dialight	LED PNL MT 11/16" 5V WT WHITE	68
6803435144F Dialight	10MM HB/B PMI-24VDC	175
6561354203F Dialight	PANEL IND 24V 1/2" FLT OR W/LEAD	0
5563008304F Dialight	LED PNL MT 1" 37.5V WT DOME WHT	0
6081132240F Dialight	LED PNL IND 8MM RED 24V SNAP-FIT	63
6563306303F Dialight	LED 1/2" DOME YLW 28VDC LEAD	63
6092112120F Dialight	LED PNL MT 9MM 6V CHROME RED	113
6072312110F Dialight	LED PNL IND 7MM YLW RECESS	0
6563359304F Dialight	PANEL IND 230V 1/2" DOM OR W/TRM	0
6803335243F Dialight	10MM HO/O PMI-24VDC	23
5563603324F Dialight	LED 1" DOME GRN PMI 12V C1D2	3
6563405303F Dialight	LED 1/2" DOME BLUE 120AC/DC LEAD	45
5563606304F Dialight	LED PNL MT 1" DOME GREEN 72VDC	4
556160A214F Dialight	1"FLAT GRN LED PMI CONST INT	22
5563706304F Dialight	LED PNL MT 1" 72V WT DOME YELLOW	0
5590102023F Dialight	LED PMI SNAP-IN RED PVC FREE	341
5595601001F Dialight	LED PANEL GRN HIEFF SNAP-IN STR	0
6563305303F Dialight	LED 1/2" DOME YLW 120AC/DC LEAD	13
6773435334F Dialight	7MM HB/B PMI-12VDC W/O-RING	145
6561354303F Dialight	PANEL IND 24V 1/2" FLT OR W/LEAD	0

Panel Indicators, Pilot Lights

1. Overview

Panel indicators and pilot lights are optoelectronic devices that provide visual status feedback in electrical and electronic systems. These components convert electrical signals into light outputs, enabling operators to monitor equipment conditions at a glance. Their importance spans across industrial automation, consumer electronics, transportation, and medical devices, where reliable visual indication ensures operational safety, efficiency, and user interaction.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
LED Panel Indicators	Low power consumption, long lifespan, instant response	Industrial control panels, HVAC systems
Lamp-based Pilot Lights	High brightness, compatibility with AC/DC circuits	Machinery status indication, heavy-duty equipment
Combined Indicator/Switch	Integrated illumination with manual control	Emergency stop circuits, control desks
Multi-color Indicators	Programmable color outputs for status differentiation	Network routers, medical diagnostic equipment
Remote Indicators	Separate light source and panel module	Automotive dashboards, aerospace control systems

3. Structure and Components

Typical construction includes:

Light Source: LED chips or filament bulbs with specific color/wavelength
Housing: Thermoplastic or metal body with mounting threads (e.g., M20, NPT)
Optical System: Diffused or focused lens for uniform light distribution
Electrical Interface: Screw terminals, PCB pins, or quick-connect terminals
Sealing Elements: Rubber gaskets for IP65+ protection ratings

4. Key Technical Specifications

Parameter	Significance
Operating Voltage Range	Determines compatibility with control circuits (3-480V AC/DC)
Luminous Intensity (cd)	Affects visibility in different lighting conditions
Color Wavelength (nm)	Standardizes visual coding (e.g., 630nm red for warnings)
MTBF (Hours)	Indicates reliability (LED: 50,000-100,000 hours)
IP Rating	Defines environmental protection level
Response Time (ms)	Critical for real-time status monitoring

5. Application Areas

Industrial: CNC machines, PLC control cabinets, factory automation
Transportation: Locomotive control panels, aircraft avionics
Medical: Patient monitors, imaging equipment status indicators
Consumer: Home appliance power indicators, audio equipment
Energy: Solar inverters, smart grid monitoring systems

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Phoenix Contact	ILLINOX series	Modular design, IP69K rating
Omron	XLDC12E-4AH	Ultra-compact LED indicator with 100,000-hour lifespan
Siemens	8WA1000 series	Multi-voltage capability (24-415V AC/DC)
Eaton	Pilot Lights H45K	Shock-resistant filament lamps for heavy-duty use
TE Connectivity	CapLED	Capacitive touch-enabled indicator

7. Selection Recommendations

Key considerations:

Environmental factors: Temperature range (-40 C to +85 C), vibration levels
Electrical compatibility: Voltage matching and circuit type (AC/DC)
Visibility requirements: Ambient light conditions and viewing distance
Certification needs: UL, CE, RoHS compliance for regulatory environments
Mechanical specifications: Panel cutout size (commonly 16/22/30mm)

Example: Selecting an IP67-rated LED indicator with 24V DC operation for a food processing plant's washdown area.

Industry Trends

Emerging developments include:

Integration with IoT systems for smart status monitoring
Miniaturization for high-density panel designs
RGB-LED technology for dynamic color coding
Energy harvesting indicators for self-powered operation
Enhanced durability coatings for extreme environments