Panel Indicators, Pilot Lights

Part Number	Description / PDF	Quantity
5561504314F Dialight	LED 1" RED PMI 24V CLR FLAT LEN	0
655-1405-104F Dialight	1/2"FLTSNAP BL120VAC W/TERMS	248
6561005304F Dialight	LED PANEL INDCATOR WHITE 120V	0
6781431114F Dialight	8MM HB/B PMI 3.3VFTYP W/ORES	102
655-1405-103F Dialight	1/2"FLTSNAP BL120VAC W/LEADS	243
6072112110F Dialight	LED PNL IND 7MM RED RECESS	637
6301504304F Dialight	30MM FLT RD 24VDC W/TERM	20
6071112320F Dialight	7 MM RED PMI W GASKET	13
6073232340F Dialight	LED 7MM GRN PMI 24V W GASKET	349
6792412334F Dialight	9MM HB/B PMI-12VDC W/O-RING	0
6771115331F Dialight	7MM HR/R PMI-12VDC W/O-RING	22
6792415344F Dialight	9MM HB/B PMI-24VDC W/O-RING	0
6561303303F Dialight	LED 1/2" FLAT YLW 12VDC LEAD	86
5590302007F Dialight	LED SNAP-IN PANEL 5MM 5V YLW	348
6563354303F Dialight	LED PNL IND ORG 24V IP67/NEMA 4X	57
6572604103F Dialight	LED 17.46MM GREEN DIFF PANEL MNT	57
6803232222F Dialight	10MM HG/G PMI-6VDC	49
6563358304F Dialight	PANEL IND 37.5V 1/2" DOM OR W/TM	0
6161132130F Dialight	LED PANEL MNT 16MM RED 12VDC	148
6201204304F Dialight	8MM FLT PMI GRN 24 VDC W/TERMS	344

Panel Indicators, Pilot Lights

1. Overview

Panel indicators and pilot lights are optoelectronic devices that provide visual status feedback in electrical and electronic systems. These components convert electrical signals into light outputs, enabling operators to monitor equipment conditions at a glance. Their importance spans across industrial automation, consumer electronics, transportation, and medical devices, where reliable visual indication ensures operational safety, efficiency, and user interaction.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
LED Panel Indicators	Low power consumption, long lifespan, instant response	Industrial control panels, HVAC systems
Lamp-based Pilot Lights	High brightness, compatibility with AC/DC circuits	Machinery status indication, heavy-duty equipment
Combined Indicator/Switch	Integrated illumination with manual control	Emergency stop circuits, control desks
Multi-color Indicators	Programmable color outputs for status differentiation	Network routers, medical diagnostic equipment
Remote Indicators	Separate light source and panel module	Automotive dashboards, aerospace control systems

3. Structure and Components

Typical construction includes:

Light Source: LED chips or filament bulbs with specific color/wavelength
Housing: Thermoplastic or metal body with mounting threads (e.g., M20, NPT)
Optical System: Diffused or focused lens for uniform light distribution
Electrical Interface: Screw terminals, PCB pins, or quick-connect terminals
Sealing Elements: Rubber gaskets for IP65+ protection ratings

4. Key Technical Specifications

Parameter	Significance
Operating Voltage Range	Determines compatibility with control circuits (3-480V AC/DC)
Luminous Intensity (cd)	Affects visibility in different lighting conditions
Color Wavelength (nm)	Standardizes visual coding (e.g., 630nm red for warnings)
MTBF (Hours)	Indicates reliability (LED: 50,000-100,000 hours)
IP Rating	Defines environmental protection level
Response Time (ms)	Critical for real-time status monitoring

5. Application Areas

Industrial: CNC machines, PLC control cabinets, factory automation
Transportation: Locomotive control panels, aircraft avionics
Medical: Patient monitors, imaging equipment status indicators
Consumer: Home appliance power indicators, audio equipment
Energy: Solar inverters, smart grid monitoring systems

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Phoenix Contact	ILLINOX series	Modular design, IP69K rating
Omron	XLDC12E-4AH	Ultra-compact LED indicator with 100,000-hour lifespan
Siemens	8WA1000 series	Multi-voltage capability (24-415V AC/DC)
Eaton	Pilot Lights H45K	Shock-resistant filament lamps for heavy-duty use
TE Connectivity	CapLED	Capacitive touch-enabled indicator

7. Selection Recommendations

Key considerations:

Environmental factors: Temperature range (-40 C to +85 C), vibration levels
Electrical compatibility: Voltage matching and circuit type (AC/DC)
Visibility requirements: Ambient light conditions and viewing distance
Certification needs: UL, CE, RoHS compliance for regulatory environments
Mechanical specifications: Panel cutout size (commonly 16/22/30mm)

Example: Selecting an IP67-rated LED indicator with 24V DC operation for a food processing plant's washdown area.

Industry Trends

Emerging developments include:

Integration with IoT systems for smart status monitoring
Miniaturization for high-density panel designs
RGB-LED technology for dynamic color coding
Energy harvesting indicators for self-powered operation
Enhanced durability coatings for extreme environments