Panel Indicators, Pilot Lights

Part Number	Description / PDF	Quantity
6301705304F Dialight	30MM FLT YL 120VAC W/TERM	20
6091122120F Dialight	LED PNL MT 9MM 6V BLACK RED	186
556160A204F Dialight	1"FLAT GRN LED PMI CONST INT	30
5571204203F Dialight	LED MINI PANEL GRN 28V .7" MNT	0
6781135231F Dialight	8MM HR/R PMI-12VDC	152
5583201023F Dialight	LED PMI SNAP-IN YLW/GRN PVC FREE	20
5571005203F Dialight	LED PNL MT 11/16" 24V WT WHITE	185
6563353304F Dialight	LED PNL IND ORG 12V IP67/NEMA 4X	0
6201104304F Dialight	8MM FLT PMI RD 24 VDC W/TERMS	175
6231402304F Dialight	30MM FLTPMI GN 24VDC W/TERM	90
5561703324F Dialight	LED 1" FLAT YEL LED PMI 12V C1D2	0
5590103007F Dialight	LED SNAP-IN PANEL 5MM 12V RED	2118
6563124304F Dialight	1/2" DOM R/G 24VDC W/TERM	45
5580701007F Dialight	LED PANEL IND RED SNAP-IN	696
556360A204F Dialight	1"DOME GRN LED PMI CONST INT	19
6231403304F Dialight	30MM FLTPMI YLW 24VDC W/TERM	90
6561359304F Dialight	LED PNL IND OR 230V IP67/NEMA 4X	61
6772112321F Dialight	7MM HR/R PMI-6VDC W/O-RING	19
5561504324F Dialight	LED 1" FLAT RED PMI 24V C1D2	3
6563355304F Dialight	LED PNL IND OR 120V IP67/NEMA 4X	78

Panel Indicators, Pilot Lights

1. Overview

Panel indicators and pilot lights are optoelectronic devices that provide visual status feedback in electrical and electronic systems. These components convert electrical signals into light outputs, enabling operators to monitor equipment conditions at a glance. Their importance spans across industrial automation, consumer electronics, transportation, and medical devices, where reliable visual indication ensures operational safety, efficiency, and user interaction.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
LED Panel Indicators	Low power consumption, long lifespan, instant response	Industrial control panels, HVAC systems
Lamp-based Pilot Lights	High brightness, compatibility with AC/DC circuits	Machinery status indication, heavy-duty equipment
Combined Indicator/Switch	Integrated illumination with manual control	Emergency stop circuits, control desks
Multi-color Indicators	Programmable color outputs for status differentiation	Network routers, medical diagnostic equipment
Remote Indicators	Separate light source and panel module	Automotive dashboards, aerospace control systems

3. Structure and Components

Typical construction includes:

Light Source: LED chips or filament bulbs with specific color/wavelength
Housing: Thermoplastic or metal body with mounting threads (e.g., M20, NPT)
Optical System: Diffused or focused lens for uniform light distribution
Electrical Interface: Screw terminals, PCB pins, or quick-connect terminals
Sealing Elements: Rubber gaskets for IP65+ protection ratings

4. Key Technical Specifications

Parameter	Significance
Operating Voltage Range	Determines compatibility with control circuits (3-480V AC/DC)
Luminous Intensity (cd)	Affects visibility in different lighting conditions
Color Wavelength (nm)	Standardizes visual coding (e.g., 630nm red for warnings)
MTBF (Hours)	Indicates reliability (LED: 50,000-100,000 hours)
IP Rating	Defines environmental protection level
Response Time (ms)	Critical for real-time status monitoring

5. Application Areas

Industrial: CNC machines, PLC control cabinets, factory automation
Transportation: Locomotive control panels, aircraft avionics
Medical: Patient monitors, imaging equipment status indicators
Consumer: Home appliance power indicators, audio equipment
Energy: Solar inverters, smart grid monitoring systems

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Phoenix Contact	ILLINOX series	Modular design, IP69K rating
Omron	XLDC12E-4AH	Ultra-compact LED indicator with 100,000-hour lifespan
Siemens	8WA1000 series	Multi-voltage capability (24-415V AC/DC)
Eaton	Pilot Lights H45K	Shock-resistant filament lamps for heavy-duty use
TE Connectivity	CapLED	Capacitive touch-enabled indicator

7. Selection Recommendations

Key considerations:

Environmental factors: Temperature range (-40 C to +85 C), vibration levels
Electrical compatibility: Voltage matching and circuit type (AC/DC)
Visibility requirements: Ambient light conditions and viewing distance
Certification needs: UL, CE, RoHS compliance for regulatory environments
Mechanical specifications: Panel cutout size (commonly 16/22/30mm)

Example: Selecting an IP67-rated LED indicator with 24V DC operation for a food processing plant's washdown area.

Industry Trends

Emerging developments include:

Integration with IoT systems for smart status monitoring
Miniaturization for high-density panel designs
RGB-LED technology for dynamic color coding
Energy harvesting indicators for self-powered operation
Enhanced durability coatings for extreme environments