Panel Indicators, Pilot Lights

Part Number	Description / PDF	Quantity
5100H1 Visual Communications Company, LLC	LED RED 1/4" HOLE PANEL MOUNT	10041
6039-004-304R-A Visual Communications Company, LLC	PANEL INDICATOR LED RED 2V	366
1116-R120-CW Visual Communications Company, LLC	PMI LED 18MM 120V TAB RED MS	74
1090A1-28V Visual Communications Company, LLC	INDICATOR NEON RED 28V PNL MNT	62
CNX718N50012T Visual Communications Company, LLC	LED 18MM GREEN 12V TAB PNL MNT	0
CDLB-1-8711-9933-I Visual Communications Company, LLC	LONG BODY PMI RND .230" LED 28V	100
L75R-R24-2211 Visual Communications Company, LLC	24V RED LED 6" WIRE	78
2195A1-28V Visual Communications Company, LLC	INDICATOR INCAND RED PANEL MNT	0
5101H1 Visual Communications Company, LLC	LED RED 1/4" HOLE PANEL MOUNT	178
1092QD3-125VAC Visual Communications Company, LLC	LED PANEL INDICATOR AMBER 125V	0
PML50BFVW Visual Communications Company, LLC	LED BLUE ROUND PANEL MOUNT	1115
2191QU5-24V Visual Communications Company, LLC	LED IND LIGHT 24V GREEN	0
2110QA1 Visual Communications Company, LLC	INDICATOR NEON RED PANEL MNT	34
3990A5 Visual Communications Company, LLC	LED GREEN 7/32" HOLE PNL MNT	631
CD-0-2702-9908-I Visual Communications Company, LLC	PMI DIA .236" (6MM) RED 12V	35
CNX722C200FVW Visual Communications Company, LLC	IND PMI 22MM RD FLEXVOLT WIRE LD	126
1092QA5-125VAC Visual Communications Company, LLC	LED PANEL INDICATOR GREEN 125V	72
L63DY2L Visual Communications Company, LLC	PMI RND .24 IN LED 2.0V LEADS YL	0
3990A7 Visual Communications Company, LLC	LED YELLOW 7/32" HOLE PNL MNT	320
1092QC6-12V Visual Communications Company, LLC	PMI RND .5" LED 12V TAB HI-HAT B	154

Panel Indicators, Pilot Lights

1. Overview

Panel indicators and pilot lights are optoelectronic devices that provide visual status feedback in electrical and electronic systems. These components convert electrical signals into light outputs, enabling operators to monitor equipment conditions at a glance. Their importance spans across industrial automation, consumer electronics, transportation, and medical devices, where reliable visual indication ensures operational safety, efficiency, and user interaction.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
LED Panel Indicators	Low power consumption, long lifespan, instant response	Industrial control panels, HVAC systems
Lamp-based Pilot Lights	High brightness, compatibility with AC/DC circuits	Machinery status indication, heavy-duty equipment
Combined Indicator/Switch	Integrated illumination with manual control	Emergency stop circuits, control desks
Multi-color Indicators	Programmable color outputs for status differentiation	Network routers, medical diagnostic equipment
Remote Indicators	Separate light source and panel module	Automotive dashboards, aerospace control systems

3. Structure and Components

Typical construction includes:

Light Source: LED chips or filament bulbs with specific color/wavelength
Housing: Thermoplastic or metal body with mounting threads (e.g., M20, NPT)
Optical System: Diffused or focused lens for uniform light distribution
Electrical Interface: Screw terminals, PCB pins, or quick-connect terminals
Sealing Elements: Rubber gaskets for IP65+ protection ratings

4. Key Technical Specifications

Parameter	Significance
Operating Voltage Range	Determines compatibility with control circuits (3-480V AC/DC)
Luminous Intensity (cd)	Affects visibility in different lighting conditions
Color Wavelength (nm)	Standardizes visual coding (e.g., 630nm red for warnings)
MTBF (Hours)	Indicates reliability (LED: 50,000-100,000 hours)
IP Rating	Defines environmental protection level
Response Time (ms)	Critical for real-time status monitoring

5. Application Areas

Industrial: CNC machines, PLC control cabinets, factory automation
Transportation: Locomotive control panels, aircraft avionics
Medical: Patient monitors, imaging equipment status indicators
Consumer: Home appliance power indicators, audio equipment
Energy: Solar inverters, smart grid monitoring systems

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Phoenix Contact	ILLINOX series	Modular design, IP69K rating
Omron	XLDC12E-4AH	Ultra-compact LED indicator with 100,000-hour lifespan
Siemens	8WA1000 series	Multi-voltage capability (24-415V AC/DC)
Eaton	Pilot Lights H45K	Shock-resistant filament lamps for heavy-duty use
TE Connectivity	CapLED	Capacitive touch-enabled indicator

7. Selection Recommendations

Key considerations:

Environmental factors: Temperature range (-40 C to +85 C), vibration levels
Electrical compatibility: Voltage matching and circuit type (AC/DC)
Visibility requirements: Ambient light conditions and viewing distance
Certification needs: UL, CE, RoHS compliance for regulatory environments
Mechanical specifications: Panel cutout size (commonly 16/22/30mm)

Example: Selecting an IP67-rated LED indicator with 24V DC operation for a food processing plant's washdown area.

Industry Trends

Emerging developments include:

Integration with IoT systems for smart status monitoring
Miniaturization for high-density panel designs
RGB-LED technology for dynamic color coding
Energy harvesting indicators for self-powered operation
Enhanced durability coatings for extreme environments