Panel Indicators, Pilot Lights

Part Number	Description / PDF	Quantity
6091M5-12V Visual Communications Company, LLC	INDICATOR SOLID STATE GRN PNL MT	0
1092QD5-28V Visual Communications Company, LLC	LED PMI, GREEN, SEMI-DOME, 28V 3	696
L59UD-G24-W Visual Communications Company, LLC	IND LIGHT SNAPFIT 1/4" GRN DIFF	209
75R-2212 Visual Communications Company, LLC	125V GRN NEON	54
CD-1-2700-9920-I Visual Communications Company, LLC	PMI DIA .236" (6MM) GREEN 120VAC	49
44W-NKA120-CAO Visual Communications Company, LLC	PMI .250" LED 120V WIRE CLEAR AM	91
44-BG2-NGO Visual Communications Company, LLC	PMI LED .250" FLUSH 2V GREEN	0
CCLB-1-3057-9933-I Visual Communications Company, LLC	SEALED LED INDICATOR BLUE	98
5110F5LC Visual Communications Company, LLC	LED GREEN 5/21" HOLE PANEL MOUNT	41
L60D-R5-W Visual Communications Company, LLC	PMI 5.9MM 635NM RED 5V WT 6" LD	300
1052QA5 Visual Communications Company, LLC	INDICATOR NEON GREEN PANEL MNT	0
L65DR12L Visual Communications Company, LLC	LED 5MM RED DIFFUSED PANELMT	384
1090QC3-28V Visual Communications Company, LLC	LAMP AMBER 1/2" HOLE PNL MNT	15
1090D1-28V Visual Communications Company, LLC	INDICATOR INCAND RED PANEL MNT	318
2622QK5 Visual Communications Company, LLC	LAMP NEON GREEN 120V PC MNT	87
PMRL200-BG28H-WT Visual Communications Company, LLC	PMI 1-03-17 WT	1137
1092D5-28V Visual Communications Company, LLC	LED PANEL INDICATOR GREEN 28V	107
2151A3 Visual Communications Company, LLC	LAMP NEON AMBER 250V PNL MNT	172
1030QD4 Visual Communications Company, LLC	LAMP NEON WHITE 120V PC MNT	0
1092QC5-28V Visual Communications Company, LLC	LED PMI, GREEN, HI-HAT, 28V, 3/1	73

Panel Indicators, Pilot Lights

1. Overview

Panel indicators and pilot lights are optoelectronic devices that provide visual status feedback in electrical and electronic systems. These components convert electrical signals into light outputs, enabling operators to monitor equipment conditions at a glance. Their importance spans across industrial automation, consumer electronics, transportation, and medical devices, where reliable visual indication ensures operational safety, efficiency, and user interaction.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
LED Panel Indicators	Low power consumption, long lifespan, instant response	Industrial control panels, HVAC systems
Lamp-based Pilot Lights	High brightness, compatibility with AC/DC circuits	Machinery status indication, heavy-duty equipment
Combined Indicator/Switch	Integrated illumination with manual control	Emergency stop circuits, control desks
Multi-color Indicators	Programmable color outputs for status differentiation	Network routers, medical diagnostic equipment
Remote Indicators	Separate light source and panel module	Automotive dashboards, aerospace control systems

3. Structure and Components

Typical construction includes:

Light Source: LED chips or filament bulbs with specific color/wavelength
Housing: Thermoplastic or metal body with mounting threads (e.g., M20, NPT)
Optical System: Diffused or focused lens for uniform light distribution
Electrical Interface: Screw terminals, PCB pins, or quick-connect terminals
Sealing Elements: Rubber gaskets for IP65+ protection ratings

4. Key Technical Specifications

Parameter	Significance
Operating Voltage Range	Determines compatibility with control circuits (3-480V AC/DC)
Luminous Intensity (cd)	Affects visibility in different lighting conditions
Color Wavelength (nm)	Standardizes visual coding (e.g., 630nm red for warnings)
MTBF (Hours)	Indicates reliability (LED: 50,000-100,000 hours)
IP Rating	Defines environmental protection level
Response Time (ms)	Critical for real-time status monitoring

5. Application Areas

Industrial: CNC machines, PLC control cabinets, factory automation
Transportation: Locomotive control panels, aircraft avionics
Medical: Patient monitors, imaging equipment status indicators
Consumer: Home appliance power indicators, audio equipment
Energy: Solar inverters, smart grid monitoring systems

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Phoenix Contact	ILLINOX series	Modular design, IP69K rating
Omron	XLDC12E-4AH	Ultra-compact LED indicator with 100,000-hour lifespan
Siemens	8WA1000 series	Multi-voltage capability (24-415V AC/DC)
Eaton	Pilot Lights H45K	Shock-resistant filament lamps for heavy-duty use
TE Connectivity	CapLED	Capacitive touch-enabled indicator

7. Selection Recommendations

Key considerations:

Environmental factors: Temperature range (-40 C to +85 C), vibration levels
Electrical compatibility: Voltage matching and circuit type (AC/DC)
Visibility requirements: Ambient light conditions and viewing distance
Certification needs: UL, CE, RoHS compliance for regulatory environments
Mechanical specifications: Panel cutout size (commonly 16/22/30mm)

Example: Selecting an IP67-rated LED indicator with 24V DC operation for a food processing plant's washdown area.

Industry Trends

Emerging developments include:

Integration with IoT systems for smart status monitoring
Miniaturization for high-density panel designs
RGB-LED technology for dynamic color coding
Energy harvesting indicators for self-powered operation
Enhanced durability coatings for extreme environments