Panel Indicators, Pilot Lights

Part Number	Description / PDF	Quantity
PM53-BCW24.0 Califia Lighting (Bivar)	PNL MNT GREEN, RED W/WIRE 24"	0
Q8F1CXXY12E APEM Inc.	INDICATOR 12V 8MM FLUSH YELLOW	0
6552404103F Dialight	LED PANEL INDICATOR BLUE 24V	444
S22LGRXPQ Banner Engineering	S22 EZ LIGHT INDICATOR GRN/RED	14
SSI-LXH072GD Lumex, Inc.	LED 2.3X7MM GREEN PANEL MOUNT	5018
Q6F3BXXY24E APEM Inc.	LED PM INDICATOR FLUSH YLW	0
FL1M-8SJ-3-R24V Mallory Sonalert Products	LED RED 8MM NUT 24VAC/DC STK	38
6792215342F Dialight	9MM HG/G PMI-24VDC W/O-RING	16
75R-2213 Visual Communications Company, LLC	125V AMBR NEON	67
L60D-A28-W Visual Communications Company, LLC	PMI 5.9MM 583NM AMB 28V WT 6" LD	48
6561355303F Dialight	PANEL IND 120V 1/2" FLT OR W/LD	0
1092D3-250VAC Visual Communications Company, LLC	INDICATOR PMI AMBER .5" SEMI DOM	0
FL1M-12SW-1-R12V Mallory Sonalert Products	LED RED 12MM NUT 12VAC/DC STK	31
Q16F1CXXW24E APEM Inc.	INDICATOR 24V 16MM FLUSH WHITE	0
UB01KW035D NKK Switches	INDICATOR SQ BLACK HSNG AMB LED	15
14-040.002 EAO	INDICATOR FRONT ILLUMINATION ST/	45
L79D-R24-W Visual Communications Company, LLC	24V RED DIFFUSED LENS	98
PVL06FW131 E-Switch	PILOT INDICATOR WITH WIRES	1293
Q14F3BZZRYG24E APEM Inc.	LED PMI FLUSH GRN/RED/YLW	457
Q6P1CXXG24E APEM Inc.	INDICATOR 24V 6MM PROMINENT GRN	205

Panel Indicators, Pilot Lights

1. Overview

Panel indicators and pilot lights are optoelectronic devices that provide visual status feedback in electrical and electronic systems. These components convert electrical signals into light outputs, enabling operators to monitor equipment conditions at a glance. Their importance spans across industrial automation, consumer electronics, transportation, and medical devices, where reliable visual indication ensures operational safety, efficiency, and user interaction.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
LED Panel Indicators	Low power consumption, long lifespan, instant response	Industrial control panels, HVAC systems
Lamp-based Pilot Lights	High brightness, compatibility with AC/DC circuits	Machinery status indication, heavy-duty equipment
Combined Indicator/Switch	Integrated illumination with manual control	Emergency stop circuits, control desks
Multi-color Indicators	Programmable color outputs for status differentiation	Network routers, medical diagnostic equipment
Remote Indicators	Separate light source and panel module	Automotive dashboards, aerospace control systems

3. Structure and Components

Typical construction includes:

Light Source: LED chips or filament bulbs with specific color/wavelength
Housing: Thermoplastic or metal body with mounting threads (e.g., M20, NPT)
Optical System: Diffused or focused lens for uniform light distribution
Electrical Interface: Screw terminals, PCB pins, or quick-connect terminals
Sealing Elements: Rubber gaskets for IP65+ protection ratings

4. Key Technical Specifications

Parameter	Significance
Operating Voltage Range	Determines compatibility with control circuits (3-480V AC/DC)
Luminous Intensity (cd)	Affects visibility in different lighting conditions
Color Wavelength (nm)	Standardizes visual coding (e.g., 630nm red for warnings)
MTBF (Hours)	Indicates reliability (LED: 50,000-100,000 hours)
IP Rating	Defines environmental protection level
Response Time (ms)	Critical for real-time status monitoring

5. Application Areas

Industrial: CNC machines, PLC control cabinets, factory automation
Transportation: Locomotive control panels, aircraft avionics
Medical: Patient monitors, imaging equipment status indicators
Consumer: Home appliance power indicators, audio equipment
Energy: Solar inverters, smart grid monitoring systems

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Phoenix Contact	ILLINOX series	Modular design, IP69K rating
Omron	XLDC12E-4AH	Ultra-compact LED indicator with 100,000-hour lifespan
Siemens	8WA1000 series	Multi-voltage capability (24-415V AC/DC)
Eaton	Pilot Lights H45K	Shock-resistant filament lamps for heavy-duty use
TE Connectivity	CapLED	Capacitive touch-enabled indicator

7. Selection Recommendations

Key considerations:

Environmental factors: Temperature range (-40 C to +85 C), vibration levels
Electrical compatibility: Voltage matching and circuit type (AC/DC)
Visibility requirements: Ambient light conditions and viewing distance
Certification needs: UL, CE, RoHS compliance for regulatory environments
Mechanical specifications: Panel cutout size (commonly 16/22/30mm)

Example: Selecting an IP67-rated LED indicator with 24V DC operation for a food processing plant's washdown area.

Industry Trends

Emerging developments include:

Integration with IoT systems for smart status monitoring
Miniaturization for high-density panel designs
RGB-LED technology for dynamic color coding
Energy harvesting indicators for self-powered operation
Enhanced durability coatings for extreme environments