Panel Indicators, Pilot Lights

Part Number	Description / PDF	Quantity
6803335143F Dialight	10MM HO/O PMI-24VDC	68
5592201027F Dialight	LED PMI SNAP-IN GRN PVC FREE	0
5102H5-12V Visual Communications Company, LLC	LED GREEN 1/4" HOLE 12V PAN MNT	824
H06F-24W IndustrialeMart	HIGH LED 6MM FLAT 24VDC WHITE	38
1092QD5-125VAC Visual Communications Company, LLC	LED PANEL INDICATOR GREEN 125V	2875
FL1P-8NJ-1-G3V Mallory Sonalert Products	LED GRN 8MM NUT 3VAC/DC STK	0
2191QU1-24V Visual Communications Company, LLC	LED IND LIGHT 24V RED	0
6772415334F Dialight	7MM HB/B PMI-12VDC W/O-RING	126
6561403304F Dialight	LED 1/2" FLAT BLUE 12VDC TERM	58
FL1P-8QW-2-B12V Mallory Sonalert Products	LED BLU 8MM SNAP 12VAC/DC STK	23
H12F-10G IndustrialeMart	HIGH LED 12MM FLAT 110V GREEN	58
2195A3-28V Visual Communications Company, LLC	INCAD BALB/AMBER PANEL MT INDICA	0
H12F-12B IndustrialeMart	HIGH LED 12MM FLAT 12VDC BLUE	22
5561605324F Dialight	LED 1" FLAT GRN PMI 125V C1D2	39
Q8R3BZZRYG12E APEM Inc.	LED PMI RECESSED GR/RD/YLW	67
A105000AAB Bulgin	HOLD PNL MNT LAMP CHROME	1190
E16R-24Y IndustrialeMart	LED 16MM ROUND 24VDC YLW IP67	20
5571203203F Dialight	LED MINI PANEL GRN 12V .7" MNT	0
6072212130F Dialight	LED PNL MT 7MM 12V CHROME GREEN	118
6563109303F Dialight	LED 1/2" DOME RED 230VAC LEAD	0

Panel Indicators, Pilot Lights

1. Overview

Panel indicators and pilot lights are optoelectronic devices that provide visual status feedback in electrical and electronic systems. These components convert electrical signals into light outputs, enabling operators to monitor equipment conditions at a glance. Their importance spans across industrial automation, consumer electronics, transportation, and medical devices, where reliable visual indication ensures operational safety, efficiency, and user interaction.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
LED Panel Indicators	Low power consumption, long lifespan, instant response	Industrial control panels, HVAC systems
Lamp-based Pilot Lights	High brightness, compatibility with AC/DC circuits	Machinery status indication, heavy-duty equipment
Combined Indicator/Switch	Integrated illumination with manual control	Emergency stop circuits, control desks
Multi-color Indicators	Programmable color outputs for status differentiation	Network routers, medical diagnostic equipment
Remote Indicators	Separate light source and panel module	Automotive dashboards, aerospace control systems

3. Structure and Components

Typical construction includes:

Light Source: LED chips or filament bulbs with specific color/wavelength
Housing: Thermoplastic or metal body with mounting threads (e.g., M20, NPT)
Optical System: Diffused or focused lens for uniform light distribution
Electrical Interface: Screw terminals, PCB pins, or quick-connect terminals
Sealing Elements: Rubber gaskets for IP65+ protection ratings

4. Key Technical Specifications

Parameter	Significance
Operating Voltage Range	Determines compatibility with control circuits (3-480V AC/DC)
Luminous Intensity (cd)	Affects visibility in different lighting conditions
Color Wavelength (nm)	Standardizes visual coding (e.g., 630nm red for warnings)
MTBF (Hours)	Indicates reliability (LED: 50,000-100,000 hours)
IP Rating	Defines environmental protection level
Response Time (ms)	Critical for real-time status monitoring

5. Application Areas

Industrial: CNC machines, PLC control cabinets, factory automation
Transportation: Locomotive control panels, aircraft avionics
Medical: Patient monitors, imaging equipment status indicators
Consumer: Home appliance power indicators, audio equipment
Energy: Solar inverters, smart grid monitoring systems

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Phoenix Contact	ILLINOX series	Modular design, IP69K rating
Omron	XLDC12E-4AH	Ultra-compact LED indicator with 100,000-hour lifespan
Siemens	8WA1000 series	Multi-voltage capability (24-415V AC/DC)
Eaton	Pilot Lights H45K	Shock-resistant filament lamps for heavy-duty use
TE Connectivity	CapLED	Capacitive touch-enabled indicator

7. Selection Recommendations

Key considerations:

Environmental factors: Temperature range (-40 C to +85 C), vibration levels
Electrical compatibility: Voltage matching and circuit type (AC/DC)
Visibility requirements: Ambient light conditions and viewing distance
Certification needs: UL, CE, RoHS compliance for regulatory environments
Mechanical specifications: Panel cutout size (commonly 16/22/30mm)

Example: Selecting an IP67-rated LED indicator with 24V DC operation for a food processing plant's washdown area.

Industry Trends

Emerging developments include:

Integration with IoT systems for smart status monitoring
Miniaturization for high-density panel designs
RGB-LED technology for dynamic color coding
Energy harvesting indicators for self-powered operation
Enhanced durability coatings for extreme environments