Panel Indicators, Pilot Lights

Part Number	Description / PDF	Quantity
1092M6-12V Visual Communications Company, LLC	PMI RND .5" LED 12V WIRE SMALL D	181
5595501007F Dialight	LED PMI SNAP-IN 635NM RED .250"	700
FL1M-6SW-1-G110V Mallory Sonalert Products	LED GRN 6MM NUT 110VAC/DC STK	24
Q8R3BXXY24E APEM Inc.	LED PM INDICATOR RECESSED YELLOW	0
6073332130F Dialight	LED PNL IND 7MM YLW INTERNL	396
1092QA3-125VAC Visual Communications Company, LLC	LED PANEL INDICATOR AMBER 125V	0
5561509324F Dialight	LED 1" FLAT RED PMI 230V C1D2	0
1092D3-12V Visual Communications Company, LLC	LED PANEL INDICATOR AMBER 12V	194
M22N-BN-TRA-RD Omron Automation & Safety Services	LED PANEL INDICATOR RED 110VAC	11
5596101001F Dialight	LED PMI SNAP-IN 635NM RED .250"	0
M22N-BP-TRA-RB Omron Automation & Safety Services	LED PANEL INDICATOR RED 12VAC/DC	6
FL1M-8CJ-2-G24V Mallory Sonalert Products	LED GRN 8MM NUT 24VAC/DC STK	20
CDLB-1-2702-9920-I Visual Communications Company, LLC	LONG BODY PMI RND .230" LED 120V	97
6861132121F Dialight	16MM HR/R PMI-6VDC	25
Q22P1CXXY24E APEM Inc.	INDICATOR 24V 22MM PROMINENT YEL	0
M10R-24G IndustrialeMart	LED 10MM ROUND 24VDC GREEN	64
T8LGYX7PQP Banner Engineering	T8 SERIES EZ-LIGHT: 2-COLOR SENS	2
5580601007F Dialight	LED PANEL IND YLW SNAP-IN	1961
655-1309-103F Dialight	1/2"FLTSNAP YL230VAC W/LEADS	250
2120A1 Visual Communications Company, LLC	INDICATOR NEON RED PANEL MNT	0

Panel Indicators, Pilot Lights

1. Overview

Panel indicators and pilot lights are optoelectronic devices that provide visual status feedback in electrical and electronic systems. These components convert electrical signals into light outputs, enabling operators to monitor equipment conditions at a glance. Their importance spans across industrial automation, consumer electronics, transportation, and medical devices, where reliable visual indication ensures operational safety, efficiency, and user interaction.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
LED Panel Indicators	Low power consumption, long lifespan, instant response	Industrial control panels, HVAC systems
Lamp-based Pilot Lights	High brightness, compatibility with AC/DC circuits	Machinery status indication, heavy-duty equipment
Combined Indicator/Switch	Integrated illumination with manual control	Emergency stop circuits, control desks
Multi-color Indicators	Programmable color outputs for status differentiation	Network routers, medical diagnostic equipment
Remote Indicators	Separate light source and panel module	Automotive dashboards, aerospace control systems

3. Structure and Components

Typical construction includes:

Light Source: LED chips or filament bulbs with specific color/wavelength
Housing: Thermoplastic or metal body with mounting threads (e.g., M20, NPT)
Optical System: Diffused or focused lens for uniform light distribution
Electrical Interface: Screw terminals, PCB pins, or quick-connect terminals
Sealing Elements: Rubber gaskets for IP65+ protection ratings

4. Key Technical Specifications

Parameter	Significance
Operating Voltage Range	Determines compatibility with control circuits (3-480V AC/DC)
Luminous Intensity (cd)	Affects visibility in different lighting conditions
Color Wavelength (nm)	Standardizes visual coding (e.g., 630nm red for warnings)
MTBF (Hours)	Indicates reliability (LED: 50,000-100,000 hours)
IP Rating	Defines environmental protection level
Response Time (ms)	Critical for real-time status monitoring

5. Application Areas

Industrial: CNC machines, PLC control cabinets, factory automation
Transportation: Locomotive control panels, aircraft avionics
Medical: Patient monitors, imaging equipment status indicators
Consumer: Home appliance power indicators, audio equipment
Energy: Solar inverters, smart grid monitoring systems

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Phoenix Contact	ILLINOX series	Modular design, IP69K rating
Omron	XLDC12E-4AH	Ultra-compact LED indicator with 100,000-hour lifespan
Siemens	8WA1000 series	Multi-voltage capability (24-415V AC/DC)
Eaton	Pilot Lights H45K	Shock-resistant filament lamps for heavy-duty use
TE Connectivity	CapLED	Capacitive touch-enabled indicator

7. Selection Recommendations

Key considerations:

Environmental factors: Temperature range (-40 C to +85 C), vibration levels
Electrical compatibility: Voltage matching and circuit type (AC/DC)
Visibility requirements: Ambient light conditions and viewing distance
Certification needs: UL, CE, RoHS compliance for regulatory environments
Mechanical specifications: Panel cutout size (commonly 16/22/30mm)

Example: Selecting an IP67-rated LED indicator with 24V DC operation for a food processing plant's washdown area.

Industry Trends

Emerging developments include:

Integration with IoT systems for smart status monitoring
Miniaturization for high-density panel designs
RGB-LED technology for dynamic color coding
Energy harvesting indicators for self-powered operation
Enhanced durability coatings for extreme environments